B01J8/00

Catalytic reactor with load distributor assembly

A catalytic reactor comprises a load distributor assembly to evenly transfer a load from equipment (internals) to a reactor support ring or support structure fixed within the reactor shell, thereby maximizing the possible load to be applied to the support ring or support structure without any hot-work modifications and without exceeding the allowable tensions/stress.

Method for producing graphene using joule heating

Provided is a graphene production method using Joule heating, including: a catalytic metal placement step in which a catalytic metal is disposed on a pair of electrodes disposed inside a chamber; a gas supply step in which a carbon-containing reaction gas and a carrier gas for transporting the reaction gas are supplied into the chamber; a heating step in which the catalytic metal is rapidly heated to a temperature required for synthesis of graphene; a temperature maintenance step in which the temperature of the catalytic metal is maintained to form the graphene on the catalytic metal; and a cooling step in which the catalytic metal is cooled to prevent local occurrence of hotspots on the graphene formed on the catalytic metal, wherein the heating step, the temperature maintenance step, and the cooling step constitute one cycle of temperature control and the cycle is repeated for a predetermined process time.

Optimized reactor configuration for optimal performance of the aromax catalyst for aromatics synthesis

A naphtha reforming reactor system comprising a first reactor comprising a first inlet and a first outlet, wherein the first reactor is configured to operate as an adiabatic reactor, and wherein the first reactor comprises a first naphtha reforming catalyst; and a second reactor comprising a second inlet and a second outlet, wherein the second inlet is in fluid communication with the first outlet of the first reactor, wherein the second reactor is configured to operate as an isothermal reactor, and wherein the second reactor comprises a plurality of tubes disposed within a reactor furnace, a heat source configured to heat the interior of the reactor furnace; and a second naphtha reforming catalyst disposed within the plurality of tubes, wherein the first naphtha reforming catalyst and the second naphtha reforming catalyst are the same or different.

Tower bottoms coke catching device

A coke catching apparatus for use in hydrocarbon cracking to assist in the removal of coke and the prevention of coke build up in high coking hydrocarbon processing units. The apparatus includes a grid device for preventing large pieces of coke from entering the outlet of the process refining equipment while allowing small pieces of coke to pass through and be disposed of. The coke catching apparatus can be easily disassembled to be removed from the refining process equipment and cleaned.

Processes for commencing operations of fluidized catalytic reactor systems
11596914 · 2023-03-07 · ·

A process for commencing a continuous reaction in a reactor system includes introducing a catalyst to a catalyst processing portion of the reactor system, the catalyst initially having a first temperature of 500 C or less, and contacting the catalyst at the first temperature with a commencement fuel gas stream, which includes at least 80 mol % commencement fuel gas, in the catalyst processing portion. Contacting of the catalyst with the commencement fuel gas stream causes combustion of the commencement fuel gas. The process includes maintaining the contacting of the catalyst with the commencement fuel gas stream until the temperature of the catalyst increases from the first temperature to a second temperature at which combustion of a regenerator fuel source maintains an operating temperature range in the catalyst processing portion.

Methods and systems to decarbonize natural gas using sulfur to produce hydrogen and polymers
11472924 · 2022-10-18 · ·

Methods and systems to decarbonize natural gas using sulfur to produce hydrogen and polymers are provided. Sulfur can be introduced in elemental form or as hydrogen sulfide, as may be desired. Decarbonization of natural gas involves introducing natural gas and H.sub.2S to a first reactor to produce first reactor products including CS.sub.2 and H.sub.2. The CS.sub.2 can subsequently be polymerized and the H.sub.2 recovered in a purified form with little or no carbon emissions.

Dual stage light alkane conversion to fuels

A process and system for the conversion of a feedstock comprising C3-C5 light alkanes to a C5+ hydrocarbon product, for example, a BTX-rich hydrocarbon product, by performing the alkane activation (first-stage) and the oligomerization/aromatization (second-stage) in separate stages, which allows each conversion process to occur at optimal reaction conditions thus increasing the overall hydrocarbon product yield. The alkane activation or first-stage is operated at a higher temperature than the second-stage since light alkanes are much less reactive than light olefins. Since aromatization of olefins is more efficient at higher pressure, the second-stage is maintained at a higher pressure than the first-stage. Further, fixed-bed catalysts are used in each of the first-stage and the second-stage.

Computerized systems and methods for temperature profile control in a reactor with a series of fixed beds
11596915 · 2023-03-07 · ·

Disclosed are systems, servers and methods for improving temperature profile control in a reactor with at least three fixed beds, exothermic reactions and interstage cooling. A model of the temperature differential across the first bed is developed and its error is used to infer unmeasured feed composition disturbances, which are used in the control of the downstream fixed beds for faster response to unmeasured feed composition changes and improved control of the temperature profile throughout the reactor. The first bed model error is then used as an input into an overall model that predicts reactor temperature profiles, which provides advanced notice of reactions in downstream beds, and enables efficient adjustment and compensation to a feed composition change. A Model Predictive Control (MPC) algorithm is applied to adjust the bed intercooling and first bed feed temperature so that the reactor temperature profile can be more precisely controlled.

Radial flow adsorption vessel with an integrated loading device

A radial flow adsorption vessel comprising a cylindrical outer shell having a top end and a bottom end, the top end is enclosed by a vessel head that provides a centrical opening usable as a port to introduce or remove adsorbent particles into or from the vessel; at least one annular adsorption space disposed inside the shell, the at least one annular adsorption space defined by an outer and inner cylindrical porous wall, both co-axially disposed inside the shell; and a loading device for the adsorbent particles positioned above the at least one annular adsorption space at the top end of the vessel, the loading device comprises at least one conical element that extends radially to the outer cylindrical porous wall, the at least one conical element provides a plurality of orifices arranged at least in a region sitting above the at least one annular adsorption space.

Reverse water gas shift catalytic reactor systems

The present invention describes a processes, systems, and catalysts for the utilization of carbon dioxide into high quality synthesis gas that can then be used to produce fuels (e.g., diesel fuel) and chemicals. In one aspect, the present invention provides a process for the conversion of a feed gas comprising carbon dioxide and hydrogen to a product gas comprising carbon monoxide and water.