A system and method are provided for producing from a first fluid having particles of a substance suspended or dissolved therein with a first concentration of the substance, a second fluid having a second concentration of the substance lower than the first concentration and a separated-fluid product, in which concentration of the substance is greater than that in the first fluid. The system comprises a pre-treatment module for processing the first fluid to produce aggregates from the substance and at least one separation duct in fluid communication with an outlet of the pre-treatment module, the duct having at least one bay portion having such design as to cause aggregates to accumulate along a pre-determined wall of the bay portion, thereby facilitating separation between the second fluid and the separated fluid product.

An apparatus for washing and grading sand includes a first vibrating screen having a deck arranged to receive a feed material. Oversize material passes over the deck of the first vibrating screen for collection as a first product, and undersize material and water are collected in a sump of the first vibrating screen before being pumped to a hydrocyclone. A second vibrating screen receives an underflow from the hydrocyclone upon a deck thereof, with oversize material passing over the deck of the second vibrating screen for collection as a second product. An overflow from the hydrocyclone passes into a settling tank, and a water storage reservoir receives water overflowing from the settling tank while sludge is collected and removed from a lower end of the settling tank. Water is passed from the water storage reservoir to the first and second vibrating screens to wash and fluidise material thereon.

Systems, methods and apparatus are provided for producing sand. Some embodiments include an agitator and dewatering screen. Some embodiments include a blending gate assembly configured to direct selected amounts of material to the agitator and to a crusher.

Systems, methods and apparatus are provided for producing sand. Some embodiments include an agitator and dewatering screen. Some embodiments include a blending gate assembly configured to direct selected amounts of material to the agitator and to a crusher.

A method of washing and grading silica sand for glass production includes removing trash and relatively large contaminants from a sand feed material via a sequence of multiple vibrating screens, collection sumps, hydrocyclones, a density separator, a classification tank, and a dewatering screen. The resulting silica sand product is suitable for glass production.

A process for manufacturing a reclaimed alloy material includes the steps of crushing a magnetic core including an amorphous alloy ribbon; putting a prepared organic solvent and crushed pieces obtained in the step of crushing into a container and putting the crushed pieces into contact with the organic solvent in the container; selectively discharging the organic solvent from the container after putting the crushed pieces into contact with the organic solvent; and evaporating, after discharging the organic solvent, the organic solvent remaining in the container. The crushed pieces, removed from the container after the organic solvent is evaporated, is reused as a reclaimed alloy material.

In a method for separating low density particles from feed slurries, a bubbly mixture is formed in a downcomer and issues into a mid region in a chamber. An inverted reflux classifier is formed by parallel inclined plates below the mid region allowing for efficient separation of low density particles which rise up to form a densely packed foam in the top of the chamber, and denser particles which fall downwardly to an outlet.

In a method for separating low density particles from feed slurries, a bubbly mixture is formed in a downcomer and issues into a mid region in a chamber. An inverted reflux classifier is formed by parallel inclined plates below the mid region allowing for efficient separation of low density particles which rise up to form a densely packed foam in the top of the chamber, and denser particles which fall downwardly to an outlet.

A flotation tank has an input to receive a slurry from a pipeline section. The slurry contains finer mineral particles and coarser mineral particles. The pipeline section has one or more loops or coiled sections arranged to perform partial centrifugal separation on the finer and coarser mineral particles. As the mineral particles are moved tangentially into the lower part of the flotation tank, the coarser mineral particles tend to be near the tank wall while the finer mineral particles tend to move into the central part of the tank. Air bubbles or lightweight synthetic bubbles are used to collect and lift the finer mineral particles to the upper part of the tank. The coarser mineral particles are recovered by using collection surfaces coated with a hydrophobic material.

An assembly and method for gravitationally separating gold from particles, and specifically for separating small components of gold, less than 1 millimeter from small particles. A series of sieves having graduated mesh sizes, and arranged in a sequential, stacked configuration sieves the aggregate of large particles and larger components of gold. The remaining small particles and smaller components of gold fall into a container. A pressurized column of fluid is forced into the container. The fluid has sufficient flow velocity to suspend the lighter small particles, but insufficient flow velocity to support the denser, high specific gravity gold. Gold has a large specific gravity relative to the fluid and particles. Gravity causes the gold to falls into a transparent collection conduit. Manipulation of valves enables gold to redirect to a collection bin. Fluid flow is shut, enabling small particles to be flushed out through gravitational forces and excess fluid momentum.