An apparatus and process for beneficiating ores in an economic and environmentally friendly manner can often beneficiate ores, often from less than 20% concentration, to over 70%, an increase of over 50%, or a 250% increase. The apparatus and process use positive displacement fluid pumps and a high impact collision in a stationary impact chamber. The ore and embedding, or waste, material is pumped as a slurry through a -inch to 4-inch nozzle, for example, to collide with a stationary plate in an impact chamber at high velocities. The impact partially disassociates these materials. The post impact slurry exiting the impact chamber may be usable as-is, or may be further treated, as desired, by secondary component material separation methods, such as gravity, magnetic, mechanical or the like.

Separation devices for separating a component from a multicomponent mixture are provided. The separation devices can include a body that defines a separation channel with a cross-sectional geometry that is not circular, rectangular, or square. The separation devices can be positioned relative to a base having an acoustic wave generator. A standing bulk acoustic wave generated by the acoustic wave generator can separate one or more components from the multicomponent mixture. Methods are provided for separating one or more components from a multicomponent mixture using the separation devices.

Separation devices for separating a component from a multicomponent mixture are provided. The separation devices can include a body that defines a separation channel with a cross-sectional geometry that is not circular, rectangular, or square. The separation devices can be positioned relative to a base having an acoustic wave generator. A standing bulk acoustic wave generated by the acoustic wave generator can separate one or more components from the multicomponent mixture. Methods are provided for separating one or more components from a multicomponent mixture using the separation devices.

A method to remove a contaminant from a material comprises using a drive mechanism to provide a plurality of portions of material to a nozzle in order to generate a jet of the portions of material from the nozzle. At least some of the portions of material are at least partially coated in a contaminant. The jet of the portions of material are directed at a surface of a volume of liquid. An interaction between the jet of the portions of material and the surface of the volume of liquid causes at least some of the contaminant to detach from at least some of the portions of material.

A fluidized aggregation separation system including an intake assembly having a first and a second end, and a separation assembly configured to separate material larger than a predetermined size from material smaller than the predetermined size. The separation assembly includes a screen assembly configured to prevent the material larger than the predetermined size from passing through the screen assembly and to allow the material smaller than the predetermined size to pass through the screen assembly. The fluidized aggregation separation system also includes an exit assembly configured to direct the material smaller than the predetermined size towards a restoration area.

An assembly and method for gravitationally separating gold from particles, and specifically for separating small components of gold, less than 1 millimeter from small particles. A series of sieves having graduated mesh sizes, and arranged in a sequential, stacked configuration sieves the aggregate of large particles and larger components of gold. The remaining small particles and smaller components of gold fall into a container. A pressurized column of fluid is forced into the container. The fluid has sufficient flow velocity to suspend the lighter small particles, but insufficient flow velocity to support the denser, high specific gravity gold. Gold has a large specific gravity relative to the fluid and particles. Gravity causes the gold to falls into a transparent collection conduit. Manipulation of valves enables gold to redirect to a collection bin. Fluid flow is shut, enabling small particles to be flushed out through gravitational forces and excess fluid momentum.

An assembly and method for gravitationally separating gold from particles, and specifically for separating small components of gold, less than 1 millimeter from small particles. A series of sieves having graduated mesh sizes, and arranged in a sequential, stacked configuration sieves the aggregate of large particles and larger components of gold. The remaining small particles and smaller components of gold fall into a container. A pressurized column of fluid is forced into the container. The fluid has sufficient flow velocity to suspend the lighter small particles, but insufficient flow velocity to support the denser, high specific gravity gold. Gold has a large specific gravity relative to the fluid and particles. Gravity causes the gold to falls into a transparent collection conduit. Manipulation of valves enables gold to redirect to a collection bin. Fluid flow is shut, enabling small particles to be flushed out through gravitational forces and excess fluid momentum.

An assembly for a high output hydrodynamic separation unit includes, in one form, several components or parts. Top and bottom plates serve as caps for and distribute force through layers of separation channels. The compressive forces seal the channels and prevent leakage from the channels. An optional middle plate may also be provided to create smaller subsets of the layers of separation channels. At least one connector is provided to the combination of components to compress the layers of separation channels. In a variation, an optional outer shell may encase the unit to provide support and compress the stack with a unique threaded configuration.

An assembly for a high output hydrodynamic separation unit includes, in one form, several components or parts. Top and bottom plates serve as caps for and distribute force through layers of separation channels. The compressive forces seal the channels and prevent leakage from the channels. An optional middle plate may also be provided to create smaller subsets of the layers of separation channels. At least one connector is provided to the combination of components to compress the layers of separation channels. In a variation, an optional outer shell may encase the unit to provide support and compress the stack with a unique threaded configuration.

A sluice including an upper channel that includes a material deck and a tilted classification screen. Below the classification screen is a lower cavity located between two longitudinally aligned plenums located under the upper channel. Each plenum includes a front opening and a rear opening and an interior sidewall. Extending between the plenums is a floor plate. Fluidization holes are formed on each interior sidewall. During use, the sluice is positioned in a stream so water flows simultaneously over the upper channel and the through the front openings of the plenums. Water flowing over the upper channel separates mined material placed on the material deck so that small particles fall through the classification screen. The water entering the front openings of the two plenums flows through the plenums and partially exits through the fluidization holes and sprays over the small particles deposited in the lower cavity further separating the fine gold particles from the small particles.