An improved belt separator system and an improved method to separate particle mixtures based on triboelectric separation of particles is disclosed. The separator system includes a tensioning system embodying a tension roller and a two-part rotating shaft assembly.

Systems and methods for the beneficiation of fine and very fine particles of iron ore are disclosed. The system includes a first triboelectric electrostatic belt-type separator (BSS) which receives and processes a stream of particles with a median particle size (d50) less than 75 microns to generate an iron rich concentrate. The system and method is water-free and carried out in a totally dry metallurgical route. The system also includes at least one air classification device that receives and processes a feed stream of particles to provide the stream of particles with a median particle size (d50) that is less than 75 microns. The system may also include a dryer and de-agglomeration system that receives a feed stream of particles and processes the feed stream of particles to provide the particle stream with a moisture of less than 2%.

An electrostatic modification reagent and a process for beneficiating a mineral substrate by electrostatic separation as described herein. The electrostatic modification reagent may be used in an electric separation process for separating components from a mineral ore or sand.

There is provided a microparticle sorting device that automatically optimizes a fluid stream. There is provided a microparticle sorting device that includes a voltage supply unit that supplies a driving voltage to a vibratory element that applies vibration to an orifice that produces a fluid stream, a charge unit that imparts charge to at least some droplets ejected from the orifice, deflecting plates, arranged opposing each other with the fluid stream S therebetween, that vary a travel direction of the droplets, and a first image sensor that acquires an image of the droplets passing between the deflecting plates. The microparticle sorting device is equipped with a controller that detects the droplets in the image, sets a standard band corresponding to a width of the droplets before imparting the charge, and controls the driving voltage of the voltage supply unit so as to further decrease a quantity of the droplets detected in areas within a designated number of pixels from the standard band from among the droplets after imparting the charge.

A system, apparatus and method for separating hard contaminates of a compound from softer elements using a milling process wherein particle size reduction if effectuated on the softer elements. The milled material is then subjected to particle separation devices to remove the larger particles thereby reducing the percentage of hard particles in the remaining compound. Additional milling and separation steps are used to hard material concentration to less than a predetermined threshold.

A system, apparatus and method for separating hard contaminates of a compound from softer elements using a milling process wherein particle size reduction if effectuated on the softer elements. The milled material is then subjected to particle separation devices to remove the larger particles thereby reducing the percentage of hard particles in the remaining compound. Additional milling and separation steps are used to hard material concentration to less than a predetermined threshold.

An improved belt for use in a belt separation apparatus and an improved method to separate a particle mixture based on tribo-electric charging of particles is disclosed. The improved belt is particularly suitable for tribo-electric separation of particles that tend to accumulate on the edges of the belt separation apparatus and/or tend to compound, or blend, with the belt material. The improved belt comprises impermeable longitudinal edges, apertures interior to the longitudinal edges of the belt, and periodic notches formed in the longitudinal edges of the belt at periodic locations in the edge of the belt.

Systems and methods for the beneficiation of fine and very fine particles of iron ore are disclosed. The system includes a first triboelectric electrostatic belt-type separator (BSS) which receives and processes a stream of particles with a median particle size (d50) less than 75 microns to generate an iron rich concentrate. The system and method is water-free and carried out in a totally dry metallurgical route. The system also includes at least one air classification device that receives and processes a feed stream of particles to provide the stream of particles with a median particle size (d50) that is less than 75 microns. The system may also include a dryer and de-agglomeration system that receives a feed stream of particles and processes the feed stream of particles to provide the particle stream with a moisture of less than 2%.

A tribo-electro static separation process and system for the preparation of various food and feed products. A tribo-electric separation process and system for fractionating a feed mixture comprising at least two members of the group of proteins, starches, soluble and insoluble fibers. Namely, supplying a feed mixture comprising at least two of the group of proteins, starches, soluble and insoluble fibers to a tribo-electric separator and simultaneously charging and separating the feed mixture into at least two subfractions, with one of the subfractions enriched in one of protein, starch and fiber and having a composition different than the feed mixture.

Separation of materials for recycling of a used solar module, may be accomplished through the application of an electric field. The solar module may be processed utilizing one or more of grinding, shaking, drying, sieving, slicing, electrodynamic separation, glass removal cutting, shaving, shredding, application of fluid jet(s), blasting, application of ultrasound, application of radiation, and/or application of solvents. According to particular embodiments, it may be desirable to run electrostatic separation of materials without the presence of glass, in particular without the presence of small glass particles. For example, if around >90 wt % of original glass is removed, a separation process can proceed with higher effectiveness.