A high temperature high pressure electrostatic treater and method of use are described for removing water from heavy crude oil. The electrostatic treater is comprised of a vessel with a wet bitumen inlet and water outlet in the upper portion of the vessel, a dry bitumen outlet in the lower portion of the vessel, a plurality of electrodes on an electrically isolating support inside the vessel, an entrance bushing, and an interface control to regulate the flow of water through the water outlet. The water outlet is located above the dry bitumen outlet. The electrostatic treater and method reduce the amount of diluent needed to process the heavy crude when compared to the prior art.

A high temperature high pressure electrostatic treater and method of use are described for removing water from heavy crude oil. The electrostatic treater is comprised of a vessel with a wet bitumen inlet and water outlet in the upper portion of the vessel, a dry bitumen outlet in the lower portion of the vessel, a plurality of electrodes on an electrically isolating support inside the vessel, an entrance bushing, and an interface control to regulate the flow of water through the water outlet. The water outlet is located above the dry bitumen outlet. The electrostatic treater and method reduce the amount of diluent needed to process the heavy crude when compared to the prior art.

A power supply system for an AC type of coalescerincluding a first transformer, a controllable transformer, a resonant control circuit and a control system. The first transformer has a primary winding with first and second primary terminals and a secondary winding with first and second secondary terminals, where the first and second secondary terminals are provided for connection to electrodes of the coalescer. The controllable transformer has a primary side for connection to an AC power source and a secondary side connected to first and second nodes, where the second node is connected to a second primary terminal of the first transformer. The resonant control circuit is connected between the first node and the second node. The control system is controlling the controllable transformer. The power supply system further comprises a capacitor connected between the first node and a first primary terminal of the first transformer.

A power supply system for an AC type of coalescerincluding a first transformer, a controllable transformer, a resonant control circuit and a control system. The first transformer has a primary winding with first and second primary terminals and a secondary winding with first and second secondary terminals, where the first and second secondary terminals are provided for connection to electrodes of the coalescer. The controllable transformer has a primary side for connection to an AC power source and a secondary side connected to first and second nodes, where the second node is connected to a second primary terminal of the first transformer. The resonant control circuit is connected between the first node and the second node. The control system is controlling the controllable transformer. The power supply system further comprises a capacitor connected between the first node and a first primary terminal of the first transformer.

Embodiments of the disclosure pertain to an apparatus comprising a phase separator configured to separate a mixture comprising (i) water containing NaCl and (ii) oil and/or gas into separate streams comprising the water, the oil (when oil is in the mixture), and the gas (when gas is in the mixture), an electrochemical membrane separation cell configured to separate sodium and chloride ions in the water stream to form a stream comprising a first sodium hydroxide solution and a stream comprising (i) hydrochloric acid and/or (ii) chlorine gas, a compressor configured to compress a gas containing CO.sub.2, a spray dryer configured to mix aqueous NaOH and the compressed gas to form sodium carbonate, and a cyclone separator configured separate the sodium carbonate from any excess components of the aqueous NaOH and/or the compressed gas.

An electro-kinetic agglomerator for resolving crude oil and water emulsions containing charged particles by the application of a direct current voltage potential. The electro-kinetic agglomerator comprises a shaftless auger with a charged conductive rod positioned in the center of the shaftless auger and a charged porous drum surrounding wherein the electro-kinetic agglomerator has a DC voltage gradient such that the charged particles are attracted to the conductive rod.

An apparatus for separating water from a water-in-oil mixture having an elongated inlet vessel with a lower outlet end and an upper inlet end, the length thereof being a multiple of the largest vessel cross-sectional dimension. A separation vessel having an oil outlet and a divergent water outlet has an inlet passageway in communication with the inlet vessel lower outlet end. At least one electrode is positioned within the inlet vessel by which a mixture flowing therethrough is subjected to an electric field.

An apparatus for separating water from a water-in-oil mixture having an elongated inlet vessel with a lower outlet end and an upper inlet end, the length thereof being a multiple of the largest vessel cross-sectional dimension. A separation vessel having an oil outlet and a divergent water outlet has an inlet passageway in communication with the inlet vessel lower outlet end. At least one electrode is positioned within the inlet vessel by which a mixture flowing therethrough is subjected to an electric field.

A method of removing entrained salt containing water from an inlet crude oil stream includes the steps of applying an electrical energy to at least one electrode of a plurality of horizontally oriented, spaced-apart electrodes (12, 14, 16) housed within an elongated desalting vessel (10) and distributing an inlet crude oil stream between the electrodes. Each electrode in the plurality of electrodes is housed in an upper portion of the desalting vessel and may be in communication with a first, second and third transformer (42, 44, 46), respectively. The electrical energy may be at a single frequency and voltage or at a modulated voltage. Or, the electrical energy may be a modulated frequency at a single or modulated voltage. Fresh water may be mixed with the inlet crude oil stream either exteriorly or interiorly of the vessel.

A method of removing entrained salt containing water from an inlet crude oil stream includes the steps of applying an electrical energy to at least one electrode of a plurality of horizontally oriented, spaced-apart electrodes (12, 14, 16) housed within an elongated desalting vessel (10) and distributing an inlet crude oil stream between the electrodes. Each electrode in the plurality of electrodes is housed in an upper portion of the desalting vessel and may be in communication with a first, second and third transformer (42, 44, 46), respectively. The electrical energy may be at a single frequency and voltage or at a modulated voltage. Or, the electrical energy may be a modulated frequency at a single or modulated voltage. Fresh water may be mixed with the inlet crude oil stream either exteriorly or interiorly of the vessel.