A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt. The speed at which the wheel is indexed is coordinated with the speed of the asphalt coated strip so that granules and strip are moving at about the same forward speed or at a preselected ratio of speeds when the granules fall onto the strip. Well defined patterns of granules are possible at high production rates.

A method of manufacturing a jacketed metal line is detailed herein. The method of manufacturing a jacketed metal line can include roughening an outer surface of a metal core of the line. An insulating polymer layer can be applied to the metal core, and the insulating polymer layer can include a reinforcing additive comprising: graphite, carbon, glass, aramid, short-fiber filled PolyEtherEtherKetone, mircron-sized polytetrafluoroethylene, or combinations thereof. The roughened metal core can then be exposed a heat source for at least partially melting the polymer layer; and the partially melted polymer layer and insulated roughened metal core can be ran through a set of shaping rollers.

A method of manufacturing a jacketed metal line is detailed herein. The method of manufacturing a jacketed metal line can include roughening an outer surface of a metal core of the line. An insulating polymer layer can be applied to the metal core, and the insulating polymer layer can include a reinforcing additive comprising: graphite, carbon, glass, aramid, short-fiber filled PolyEtherEtherKetone, mircron-sized polytetrafluoroethylene, or combinations thereof. The roughened metal core can then be exposed a heat source for at least partially melting the polymer layer; and the partially melted polymer layer and insulated roughened metal core can be ran through a set of shaping rollers.

A method for producing a knitted fabric part which is knitted from at least one thread and which in one or a plurality of regions on the knitted fabric external side and/or the knitted fabric internal side is equipped with a coating, wherein, for configuring the coating, a material comprising free-flowing particles is applied in the region to the knitted fabric, said material subsequently being melted or fused by heating, whereupon the material is cooled while forming the coating.

A method for producing a knitted fabric part which is knitted from at least one thread and which in one or a plurality of regions on the knitted fabric external side and/or the knitted fabric internal side is equipped with a coating, wherein, for configuring the coating, a material comprising free-flowing particles is applied in the region to the knitted fabric, said material subsequently being melted or fused by heating, whereupon the material is cooled while forming the coating.

A method for coating a tile element includes providing a tile element made of a compressed fibre material having a porosity in the range of 0.92-0.99 and applying a water-based coating material to a side edge surface of the tile element extending between two opposite major surfaces of the tile element. The applying is performed by an applicator head of a continuous vacuum coating apparatus that applies the water-based coating material to the side edge surface of the tile element and removes excess through a vacuum. The water-based coating material is applied at a feeding rate of the tile element relative the applicator head in the range of 25-150 m/min. The water-based coating material forms a coating layer including an outer coating layer and an inner coating layer penetrating the side edge surface. The inner coating layer has penetration depth of at least 100 μm.

A method for coating a tile element includes providing a tile element made of a compressed fibre material having a porosity in the range of 0.92-0.99 and applying a water-based coating material to a side edge surface of the tile element extending between two opposite major surfaces of the tile element. The applying is performed by an applicator head of a continuous vacuum coating apparatus that applies the water-based coating material to the side edge surface of the tile element and removes excess through a vacuum. The water-based coating material is applied at a feeding rate of the tile element relative the applicator head in the range of 25-150 m/min. The water-based coating material forms a coating layer including an outer coating layer and an inner coating layer penetrating the side edge surface. The inner coating layer has penetration depth of at least 100 μm.

Embodiments relate to surface treating a substrate, spraying precursor onto the substrate using supercritical carrier fluid, and post-treating the substrate sprayed with the precursor to form a layer with nanometer thickness of material on the substrate. A spraying assembly for spraying the precursor includes one or more spraying modules and one or more radical injectors at one or more sides of the spraying module. A differential spread mechanism is provided between the spraying module and the radical injectors to inject spread gas that isolates the sprayed precursor and radicals generated by the radical injectors. As relative movement between the substrate and the spraying assembly is made, portions of the substrate is exposed to first radicals, sprayed with precursors either one of the spraying modules or both spraying modules using supercritical carrier fluid, and then exposed to second radicals again.

Embodiments relate to surface treating a substrate, spraying precursor onto the substrate using supercritical carrier fluid, and post-treating the substrate sprayed with the precursor to form a layer with nanometer thickness of material on the substrate. A spraying assembly for spraying the precursor includes one or more spraying modules and one or more radical injectors at one or more sides of the spraying module. A differential spread mechanism is provided between the spraying module and the radical injectors to inject spread gas that isolates the sprayed precursor and radicals generated by the radical injectors. As relative movement between the substrate and the spraying assembly is made, portions of the substrate is exposed to first radicals, sprayed with precursors either one of the spraying modules or both spraying modules using supercritical carrier fluid, and then exposed to second radicals again.

A high speed granule delivery system and method is disclosed for dispensing granules in intermittent patterns onto a moving asphalt coated strip in the manufacture of roofing shingles. The system includes a granule hopper and a rotationally indexable pocket wheel in the bottom of the hopper. A series of pockets are formed in the circumference of the wheel and the pockets are separated by raised lands. A seal on the bottom of the hopper seals against the raised lands as the wheel is indexed. In use, the pockets of the pocket wheel drive through and are filled with granules in the bottom of the hopper. As each pocket is indexed beyond the seal, it is exposed to the moving asphalt coated strip below and its granules fall onto the strip to be embedded in the hot tacky asphalt. The speed at which the wheel is indexed is coordinated with the speed of the asphalt coated strip so that granules and strip are moving at about the same forward speed or at a preselected ratio of speeds when the granules fall onto the strip. Well defined patterns of granules are possible at high production rates.