A fan blade and a fabricating method thereof are provided. The fan blade includes a rough coating layer on a surface thereof. The rough coating layer includes a plurality of recessed regions. A maximum depth of recess of the recessed regions is between 50 μm to 130 μm.

A coated substrate includes: a substrate and a first layer on at least a portion of the substrate, the first layer including a polymer selected from the group consisting of an acrylic, an epoxy, a polyurethane, a copolymer thereof, and a mixture thereof, and an additive selected from the group consisting of an ultraviolet light (UV) absorber, a UV stabilizer, and a mixture thereof. The coated substrate further includes a second layer on at least a portion of the first layer, and a third layer on at least a portion of the second layer. A method of forming a coated substrate includes: forming a first layer on at least a portion of a substrate; forming a second layer on at least portion of the first layer; and forming a third layer by plasma enhanced chemical vapor deposition on at least a portion of the second layer.

A coated substrate includes: a substrate and a first layer on at least a portion of the substrate, the first layer including a polymer selected from the group consisting of an acrylic, an epoxy, a polyurethane, a copolymer thereof, and a mixture thereof, and an additive selected from the group consisting of an ultraviolet light (UV) absorber, a UV stabilizer, and a mixture thereof. The coated substrate further includes a second layer on at least a portion of the first layer, and a third layer on at least a portion of the second layer. A method of forming a coated substrate includes: forming a first layer on at least a portion of a substrate; forming a second layer on at least portion of the first layer; and forming a third layer by plasma enhanced chemical vapor deposition on at least a portion of the second layer.

The invention includes a method for preparing and top coating an item made of powder coated MDF (or other substrate containing wood) with the end result of improved visual and tactile smoothness; the invention includes the steps of cutting and machining the part, pre-powder preparation and sanding of the part, powder coating the part, post-powder preparation and sanding, and applying the liquid top coat to the part, resulting in a smoother finish than is currently available in any other powder coated MDF finish while requiring less coats than similar liquid paint finishes.

The invention includes a method for preparing and top coating an item made of powder coated MDF (or other substrate containing wood) with the end result of improved visual and tactile smoothness; the invention includes the steps of cutting and machining the part, pre-powder preparation and sanding of the part, powder coating the part, post-powder preparation and sanding, and applying the liquid top coat to the part, resulting in a smoother finish than is currently available in any other powder coated MDF finish while requiring less coats than similar liquid paint finishes.

A method for depositing a protective coating onto a substrate, wherein the protective coating comprises (i) a moisture-barrier layer which is in contact with the substrate and which comprises a first sub-layer, optionally one or more intermediate sub-layers, and a final sub-layer, (ii) a mechanical-protective layer which is inorganic, and (iii) a gradient layer interposing the moisture-barrier layer and the mechanical-protective layer.

A processing method for a housing includes: providing a housing; forming a color layer on the housing; forming an ultraviolet curable layer on the color layer and executing a photo-curing process on the ultraviolet curable layer, materials of the ultraviolet curable layer including a light sensitive resin and a nano metal material; and forming an optical coating layer on the ultraviolet curable layer.

Disclosed herein are methods and items for flocking festive goods or holiday decorations, such as trees and wreaths, that reduce the loss of flocking material. The method can include applying a first glue emulsion onto an item, applying one or more layers of flocking material onto the glue emulsion, and applying one of: a second glue emulsion, an acrylic, or acrylic-like substance, over the one or more layers of flocking material. A decorative item can include one or more layers of flocking material, and a layer of: a glue emulsion, an acrylic, and/or acrylic-like substance applied on the one or more layers of flocking material.

Disclosed herein are methods and items for flocking festive goods or holiday decorations, such as trees and wreaths, that reduce the loss of flocking material. The method can include applying a first glue emulsion onto an item, applying one or more layers of flocking material onto the glue emulsion, and applying one of: a second glue emulsion, an acrylic, or acrylic-like substance, over the one or more layers of flocking material. A decorative item can include one or more layers of flocking material, and a layer of: a glue emulsion, an acrylic, and/or acrylic-like substance applied on the one or more layers of flocking material.

Methods and processes for applying powder coat faux finishes, and power coat materials associated with such methods and processes are provided. Processes employ one or more partial powder coat layers along with physical texturing techniques to provide a variety of powder coated faux finish effects. Methods may utilize standard powder coating formulations in contrasting combinations to form suitable faux finishes. Faux finishing techniques using powder coating procedures may reproduce effects previously only obtainable with wet techniques, such as, for example, sponging, color washing, rag rolling, marbleizing, faux granite, strié, antiquing, verdigris, wood graining, weathered patina, etc. Kits of materials, including powder coating materials and physical texturing equipment suitable to reproduce such faux finishes are also provided.