B21B27/00

Embossing for electro discharge textured sheet

An apparatus and method for applying an EDT texture to an aluminum sheet has a rolling stand with at least one EDT surfaced roll capable of rolling the sheet at reductions <1%. The rolling is conducted with residual or no lubrication and imparts a texture on the scale of about 1 μm to the surface of the sheet at low roll force.

COMPOSITE ROLL FOR ROLLING AND ITS PRODUCTION METHOD

A composite roll for rolling comprising an outer layer and an inner layer integrally fused to each other; the outer layer being made of an Fe-based alloy comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.1-5% of Ni, 1-7% of Cr, 1-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B; the inner layer being made of graphite cast iron comprising by mass 2.4-3.6% of C, 1.5-3.5% of Si, 0.1-2% of Mn, 0.1-2% of Ni, less than 0.7% of Cr, less than 0.7% of Mo, 0.05-1% of V, and 0.01-0.1% of Mg; the inner layer comprising a core portion fused to the outer layer, and shaft portions integrally extending from both ends of the core portion; at least one of the shaft portions containing 200/cm.sup.2 or more of hard MC carbides having circle-equivalent diameters of 5 μm or more.

Lamination Cylinder

A lamination cylinder includes a surface structure, on which a plurality of craters is defined having a different geometry and a random distribution. Some of the craters are partially superimposed with respect to each other.

Lamination cylinder

A lamination cylinder includes a surface structure, on which a plurality of craters is defined having a different geometry and a random distribution. Some of the craters are partially superimposed with respect to each other.

Milling apparatus

A milling apparatus includes a plurality of milling roller units each including one milling roller that is made contact with, by pressing, one surface of one of a plurality of differently angled plate parts of an elongated metal milling material and another milling roller that is made contact with another surface of the plate part by pressing. At least one of the milling roller units mills a plate part different from a plate part milled by any other milling roller unit. A plurality of the milling roller units configured to mill an identical plate part are installed in a longitudinal direction of the plate part. The one milling roller and the other milling roller of at least one of the milling roller units are movable in axial directions thereof.

Milling apparatus

A milling apparatus includes a plurality of milling roller units each including one milling roller that is made contact with, by pressing, one surface of one of a plurality of differently angled plate parts of an elongated metal milling material and another milling roller that is made contact with another surface of the plate part by pressing. At least one of the milling roller units mills a plate part different from a plate part milled by any other milling roller unit. A plurality of the milling roller units configured to mill an identical plate part are installed in a longitudinal direction of the plate part. The one milling roller and the other milling roller of at least one of the milling roller units are movable in axial directions thereof.

Cemented carbide and its production method, and rolling roll
10920304 · 2021-02-16 · ·

A cemented carbide comprising 55-90 parts by mass of WC particles, and 10-45 parts by mass of an Fe-based binder phase, the binder phase having a composition comprising 2.5-10% by mass of Ni, 0.2-1.2% by mass of C, 0.5-5% by mass of Cr, 0.2-2.0% by mass of Si, 0.1-3% by mass of W, 0-5% by mass of Co, and 0-1% by mass of Mn, the balance being substantially Fe and inevitable impurities, and the cemented carbide being substantially free from composite carbides having major axes of 5 m or more. This cemented carbide is produced by cooling at a cooling rate of 60 C./hour or more between 900 C. and 600 C., after vacuum sintering.

Cemented carbide and its production method, and rolling roll
10920304 · 2021-02-16 · ·

A cemented carbide comprising 55-90 parts by mass of WC particles, and 10-45 parts by mass of an Fe-based binder phase, the binder phase having a composition comprising 2.5-10% by mass of Ni, 0.2-1.2% by mass of C, 0.5-5% by mass of Cr, 0.2-2.0% by mass of Si, 0.1-3% by mass of W, 0-5% by mass of Co, and 0-1% by mass of Mn, the balance being substantially Fe and inevitable impurities, and the cemented carbide being substantially free from composite carbides having major axes of 5 m or more. This cemented carbide is produced by cooling at a cooling rate of 60 C./hour or more between 900 C. and 600 C., after vacuum sintering.

Outer layer of rolling roll and composite roll for rolling

An outer layer of a rolling roll having a chemical composition comprising by mass 1.3-2.8% of C, 0.3-1.8% of Si, 0.3-2.5% of Mn, 0-6.5% of Ni, 1-10% of Cr, 0.9-6% of Mo, 0-8% of W, 0.5-6% of V, 0-3% of Nb, and 0% or more and less than 0.01% of B, the balance being Fe and inevitable impurities, and meeting the formulae (1): 1000117752C+14Si11Mn+6.8Cr+1W+0.65Mo+12V+15Nb1115, and (2): 5Cr+Mo+0.5W+V+1.2Nb15, wherein C, Si, Mn, Cr, W, Mo, V and Nb represent % by mass of these elements, and a structure containing eutectic carbide without graphite.

Surface texturing of deforming tools

A method of producing a deforming tool (2) having a structured embossing surface (4) which can be brought into contact with a surface of a substrate (1) for plastic deformation of the substrate, includes the steps of determining a target structure to be produced on the substrate (1); geometrically distorting the target structure, such that an embossing image structure is obtained; inverting the embossing image structure, such that the embossing structure for the embossed surface (4) is obtained; and producing the embossing surface (4) of the deforming tool (2) according to the embossing structure.