A method for manufacturing parts is provided. The method includes cold rolling a substrate with work cylinders whose work surface has a roughness Ra.sub.2.5 of less than or equal to 3.6 m, depositing the metal coating on at least one face of the annealed substrate by electrodeposition to form the metal sheet and deforming the cut metal sheet to form the parts. The outer surface of the metal coating has a waviness Wa.sub.0.8 of less than or equal to 0.5 m after the deformation step. A part and vehicle are also provided.

A composite roll for rolling having a structure comprising centrifugally cast outer and intermediate layers of an Fe-based alloy integrally fused to an inner layer of ductile cast iron; the outer layer having a composition comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.5-5% of Ni, 1-7% of Cr, 2.2-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B, the balance being Fe and inevitable impurities; the intermediate layer containing 0.025-0.15% by mass of B; the B content in the intermediate layer being 40-80% of that in the outer layer; and the total amount of Cr, Mo, V, Nb and W in the intermediate layer being 40-90% of that in the outer layer.

A composite roll for rolling having a structure comprising centrifugally cast outer and intermediate layers of an Fe-based alloy integrally fused to an inner layer of ductile cast iron; the outer layer having a composition comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.5-5% of Ni, 1-7% of Cr, 2.2-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B, the balance being Fe and inevitable impurities; the intermediate layer containing 0.025-0.15% by mass of B; the B content in the intermediate layer being 40-80% of that in the outer layer; and the total amount of Cr, Mo, V, Nb and W in the intermediate layer being 40-90% of that in the outer layer.

Metal work rolls texturized with engineered textures can impart desired impression patterns on metal strips. Engineered textures can be controlled with particularity to achieve desired surface characteristics (e.g., lubricant trapping, coefficient of friction, or surface reflectivity) on work rolls and metal strips, and to allow for impression patterns to be imparted on metal strips during high percentages of reduction of thickness (e.g., greater than about 5% or greater than about 15%, such as around 30%-55%). Engineered textures can be applied by focusing energy beams at specific points of an outer surface of a work roll to impart texture elements on the work roll. In some cases, an engineered texture element that can be used to generate a generally circular impression element can be generally elliptical in shape, having a length that is shorter than its width by a factor dependent on the reduction of thickness percentage.

Provided is a rolling roll including: a rolling roll body (112) installed to a rolling mill and used for rolling a material; and a surface treatment part formed on a surface of the rolling roll body (112) and coming into contact with the material, wherein the surface treatment part is formed to have fine concave and convex patterns forming ridges and valleys on a surface thereof, wherein the fine concave and convex patterns are formed such that the roughness skewness, indicating the difference between the height of the ridges and the depth of the valleys, has a negative () value.

A roll for rolling surface topography of a steel plate is disclosed. A plurality of raised textured points are arranged on a roll surface. The shape formed by a joint between each single textured point and the roll surface is circular or approximately circular. The circular shape has a diameter of 50150 m. Each single textured point has a raised height of 212 m, and the overlap among adjacent textured points is lower than 10%. The quantity variance of the textured points per square millimeter of the roll surface is lower than 20%, and the coverage area ratio of the textured points in each square millimeter is 3090%. The method comprises performing surface treatment on a feed roll to control the surface roughness Ra of the roll to be smaller than 0.5 m; and performing layer-by-layer ablation on a surface material of the roll to form the textured points.

The present invention provides an outer layer material for a composite roll for rolling, in which the strength of secondary eutectic carbides can be increased by reducing a B amount in the secondary eutectic carbides and surface roughening resistance can be improved, and a composite roll for rolling in which this outer layer material is used in an outer layer. The outer layer material for a composite roll for rolling of the present invention is an outer layer material for a composite roll for rolling containing C in an amount of 1.8 mass % or more and 2.5 mass % or less, Si in an amount of more than 0 mass % and 1.0 mass % or less, Mn in an amount of more than 0 mass % and 1.0 mass % or less, Ni in an amount of more than 0 mass % and 0.5 mass % or less, Cr in an amount of more than 3.0 mass % and 8.0 mass % or less, Mo in an amount of more than 2.0 mass % and 10.0 mass % or less, W in an amount of more than 0 mass % and 10.0 mass % or less, V in an amount of more than 0 mass % and 10.0 mass % or less, and B in an amount of more than 0 mass % and less than 0.01 mass %, and a remaining portion including Fe and inevitable impurities.

The present invention provides an outer layer material for a composite roll for rolling, in which the strength of secondary eutectic carbides can be increased by reducing a B amount in the secondary eutectic carbides and surface roughening resistance can be improved, and a composite roll for rolling in which this outer layer material is used in an outer layer. The outer layer material for a composite roll for rolling of the present invention is an outer layer material for a composite roll for rolling containing C in an amount of 1.8 mass % or more and 2.5 mass % or less, Si in an amount of more than 0 mass % and 1.0 mass % or less, Mn in an amount of more than 0 mass % and 1.0 mass % or less, Ni in an amount of more than 0 mass % and 0.5 mass % or less, Cr in an amount of more than 3.0 mass % and 8.0 mass % or less, Mo in an amount of more than 2.0 mass % and 10.0 mass % or less, W in an amount of more than 0 mass % and 10.0 mass % or less, V in an amount of more than 0 mass % and 10.0 mass % or less, and B in an amount of more than 0 mass % and less than 0.01 mass %, and a remaining portion including Fe and inevitable impurities.

An inner roller used for roll forming pipe elements has a flange extending radially from a body. The flange has a surface divided into annular surface portions. The surface portions have orientation angles measured relatively to the axis of rotation of the inner roller. The orientation angles of surface portions farther from the body have greater orientation angles than the surface portions nearer to the body to mitigate adverse frictional effects between the pipe element and the flange during roll forming.

A cemented carbide comprising 55-90 parts by mass of WC particles, and 10-45 parts by mass of an Fe-based binder phase, the binder phase having a composition comprising 2.5-10% by mass of Ni, 0.2-1.2% by mass of C, 0.5-5% by mass of Cr, 0.2-2.0% by mass of Si, 0.1-3% by mass of W, 0-5% by mass of Co, and 0-1% by mass of Mn, the balance being substantially Fe and inevitable impurities, and the cemented carbide being substantially free from composite carbides having major axes of 5 m or more. This cemented carbide is produced by cooling at a cooling rate of 60 C./hour or more between 900 C. and 600 C., after vacuum sintering.