Assisted magnetic forming uses a magnetic field to assist in the forming or molding of metallic and non-metallic materials. For example, such a forming process may form a blank of ferromagnetic metals like high-strength steel and high-hard armor, non-ferromagnetic metals like aluminum and magnesium, as well as non-metals like ceramics, plastics, and fiber-reinforced composites into formed or molded parts. The magnetic field is generated to partially or completely saturate the blank during the forming process, which increases the blank's formability and/or moldability while in the presence of the magnetic field.

A machine tool for bending a workpiece by clamping the workpiece with a die and a punch is configured to: distinguish a material characteristic of the workpiece as an actual value and a nominal value; determine an actual material characteristic during an machining operation and re-calculate an operation target value suitable for the workpiece; and bend the workpiece by operating the punch in accordance with the suitable operation target value thus re-calculated.

A method of manufacturing a disc brake rotor comprises preparing at least one elongated plate having a first end and a second end opposite to the first end in a longitudinal direction of the at least one elongated plate. The method comprises bending the at least one elongated plate in an arc shape.

A method of manufacturing a disc brake rotor comprises preparing at least one elongated plate having a first end and a second end opposite to the first end in a longitudinal direction of the at least one elongated plate. The method comprises bending the at least one elongated plate in an arc shape.

A press brake is provided with a hydraulic cylinder configured to move an upper table and a lower table relative to each other in a vertical direction, and a control unit configured to control a hydraulic circuit of the hydraulic cylinder, in which the control unit manages a predictor of an occurrence of an abnormality in the hydraulic circuit including a first pressure control valve configured to control a back pressure of hydraulic oil on a first port side of the hydraulic cylinder.

An apparatus for measuring a bending angle between two portions of a workpiece in a bending machine includes at least a motion sensor unit provided with a gyroscope sensor, a processing unit connected with the gyroscope sensor and a coupling device for connecting the motion sensor unit with a portion of the workpiece to be bent. During a bending operation of the workpiece the gyroscope sensor measures at least one angular velocity and a related rotation angle of the portion according to an axis and the processing unit receives data from the gyroscope sensor regarding the rotation angle in order to calculate the bending angle as a function of the rotation angle.

The invention relates to a bending angle measuring method for a bending machine (1), in particular a bending press or brake press, and the bending machine (1) has a bending tool arrangement (2) with at least one upper (3) and lower tool (4). A sheet to be formed (5) is placed in the bending tool arrangement (2). A light pattern (13) is emitted onto a section by means of a lighting device (11) of a bending angle measuring device (7), the section being a single part and surrounding a sub-region on a lateral surface of the lower tool (4) and of the sheet (5) placed in the bending tool arrangement. The light pattern (13) on the lower tool (4) and on the sheet (5) is detected by an image detecting device (10) of the bending angle measuring device (7), and a bending angle is ascertained from detected light pattern (13) by an analysis module. Furthermore, a transition portion (9) between the lower tool (4) and the sheet (5) is ascertained and, based thereon, a sub-detection region (19) in the detection range (8) of the image detecting device (10) is ascertained. The sub-detection region (19) is detected by the image detecting device (10) and the currently produced bending angle is ascertained while carrying out the bending process.

A bender machine designed to bend and shape sheet metal comprising a blade holder unit (1) which has a “C” shaped section, which is mobile and moves in two directions, both of which are at right angles to a fixed bench, and where the unit is fitted with one or more bending blades, wherein: servomotors and planetary gear reducers are used for moving the blade holder unit (1);
the blade holder unit (1) uses a jointed mechanism comprising two mechanical units (20, 20a; 30, 30a) which form a closed kinematic chain of five components connected by five kinematic pairs all of which are revolute; the mechanical unit (20, 20a) for moving the blade holder unit (1) in a substantially vertical direction comprises a pair of servomotors coupled respectively to two gear reducers, which operate respective cranks (9, 9a) on which respective connecting rods (8, 8a) are hinged, and where the other end of each connecting rod is connected by respective pins (7, 7a) to a respective base (10, 10a) fixed to the blade holder unit (1). The mechanical unit (30, 30a) for moving the blade holder unit (1) in a substantially horizontal direction comprises one pair of servomotors (6, 6a) coupled to corresponding planetary gear reducers, each of which operates a respective camshaft (3, 3a), and also characterized in that the camshafts (3, 3a) are hinged on the rear supports (2, 2a) of the blade holder unit (1).

A press brake system that utilizes a punch holder adapted to be used with punch chips of various radii to achieve the desired bend on a part. The system maintains a common shut height enabling the press brake operator to be able to put different radius tip punches next to each other in a single press brake tooling setup.

An apparatus to produce a letterbox using a strip of material includes: a bender to receive and bend the strip of material into a desired shape of a letterbox including flanges and notches, and the bender to bend at least one end of the strip of material slightly to produce a slight bent; a processor to measure a first plurality of hole positions on a first end of the strip of material and a second plurality of hole positions on flanges of the strip of material, wherein the first plurality of hole positions on the first end are measured to match a first plurality of holes on a second end of the strip of material, wherein the second plurality of hole positions on the flanges are measured to match a second plurality of holes on a base plate; and a puncher to punch the first plurality of holes on at least one of the first end and the second end of the strip of material according to the first plurality of hole positions, and the puncher to punch the second plurality of holes on the flanges according to the second plurality of hole positions.