A method of manufacturing a press-molded article includes: projecting an inner pad, provided at an apex portion of a punch, from the punch toward a side of a die, and disposing a metal sheet blank on the inner pad; and projecting a die pad, provided at the die, from the die toward a side of the punch to dispose the die pad at a position separated from the inner pad by a predetermined distance that is greater than a plate thickness of the metal sheet blank; forming a side walls by moving the die toward the punch side relative to the die pad, the inner pad, and the punch, and integrating the die pad with the die; and forming a top plate by moving the die and the die pad, which have been integrated, and the inner pad, toward the punch side relative to the punch.

A method of manufacturing a press-molded article includes: projecting an inner pad, provided at an apex portion of a punch, from the punch toward a side of a die, and disposing a metal sheet blank on the inner pad; and projecting a die pad, provided at the die, from the die toward a side of the punch to dispose the die pad at a position separated from the inner pad by a predetermined distance that is greater than a plate thickness of the metal sheet blank; forming a side walls by moving the die toward the punch side relative to the die pad, the inner pad, and the punch, and integrating the die pad with the die; and forming a top plate by moving the die and the die pad, which have been integrated, and the inner pad, toward the punch side relative to the punch.

A process for manufacturing a bumper reinforcement having a length, wherein the bumper reinforcement is disposed in front or rear of an automobile body with the length directed in transverse direction of the automobile body. The process includes joining a central part and lateral parts of unequal thicknesses to form a planar tailored blank. The process further includes press forming the tailored blank by hot pressing to produce a bumper reinforcement having a length and an M-shaped open cross section, the bumper reinforcement being curved at end portions of the length toward the open side of the cross section relative to a central portion.

A process for manufacturing a bumper reinforcement having a length, wherein the bumper reinforcement is disposed in front or rear of an automobile body with the length directed in transverse direction of the automobile body. The process includes joining a central part and lateral parts of unequal thicknesses to form a planar tailored blank. The process further includes press forming the tailored blank by hot pressing to produce a bumper reinforcement having a length and an M-shaped open cross section, the bumper reinforcement being curved at end portions of the length toward the open side of the cross section relative to a central portion.

The present invention provides a method for manufacturing a molded member by carrying out a multi-stage drawing process and at least one finishing ironing process on a base metal sheet, the molded member comprising: a tubular body; and a flange formed at an end portion of the body, wherein the multi-stage drawing process comprises: a preliminary drawing process for forming a preliminary body having a body element from the base metal sheet; and a plurality of compression drawing processes performed after the preliminary drawing process, the compression drawing processes drawing the body element while applying compressive force along a depth direction of the body element to a circumferential wall of the body element; and wherein the at least one finishing ironing process is carried out such that a mold clearance of an upper portion of the body element is narrower than a mold clearance of a lower portion of the body element.

A progressive die machine improves forming quality of a low formability material such as an ultra-high strength steel material, or the like, and enhances productivity by adopting rapid heating to a progressive method. The progressive die machine includes: a lower die; an upper die installed to vertically reciprocate with respect to the lower die; a material transfer unit to sequentially transfer a material in a length direction between the upper die and a lower die; a plurality of forming stations installed in the upper die and the lower die; and a rapid heating station installed to be adjacent to at least one of the plurality of forming stations.

A press forming method includes a first process of obtaining a pressing force applied to each portion of a tool by an workpiece material during press forming while independently driving the respective each portion of the tool divided into multiple portions and press forming the workpiece material, and a second process of adjusting at least one of an applied driving force, an applied driving speed, and an applied driving timing for each portion of the tool to cause a processing portion of the workpiece material in which the state approaching an overload state is detected based on the pressing force to flow to other processing portions of the workpiece material.

A press forming method includes a first process of obtaining a pressing force applied to each portion of a tool by an workpiece material during press forming while independently driving the respective each portion of the tool divided into multiple portions and press forming the workpiece material, and a second process of adjusting at least one of an applied driving force, an applied driving speed, and an applied driving timing for each portion of the tool to cause a processing portion of the workpiece material in which the state approaching an overload state is detected based on the pressing force to flow to other processing portions of the workpiece material.

Embodiments provide a tooling station for forming containers that includes a blank and draw punch configured to blank off a portion of stock from a stock element and draw the portion of stock to form a cup. The blank and draw punch includes a blank and draw punch curved edge disposed between a blank and draw punch inner circumferential wall and a blank and draw punch proximal surface. The blank and draw punch curved edge has a radius of curvature that varies along its circumference. The tooling station also includes a draw-redraw die configured to redraw the cup to form a can having a flange. The draw redraw die includes a draw-redraw die curved edge disposed between a draw-redraw die inner circumferential wall and a draw-redraw die proximal surface. The draw-redraw die curved edge has a radius of curvature that varies along its circumference.

The present invention provides a hot-stamping formed article which is long and formed of a single steel sheet, the hot-stamping formed article including: two standing wall portions; a top sheet portion adjacent to the two standing wall portions; and a protrusion portion including an overlapping portion in which a portion of the steel sheet extending from at least one standing wall portion of the two standing wall portions and a portion of the steel sheet extending from the top sheet portion overlap, in which an angle between the top sheet portion and the protrusion portion in a case where a plane perpendicular to a longitudinal direction of the hot-stamping formed article is viewed in a cross section is larger than 90.