Tools for punching machines for reshaping at least one portion of a plate-shaped workpiece are described. The tools have a first tool portion that includes a first device configured to be held in a first tool holder of the punching machine and a bending stamp having a bending edge and a second tool portion including a second device configured to be held in a second tool holder of the punching machine and a bending roller configured to cooperate with the bending stamp to reshape the plate-shaped workpiece. The bending roller is rotatable around a rotation axis running parallel to the bending edge. The bending roller includes a sector-shaped notch formed along the rotation axis and formed, at least in part, by first and second bending shank edges. The bending roller includes a plurality of second bending segments positioned on the rotation axis to rotate about the rotation axis.

Tools for punching machines for reshaping at least one portion of a plate-shaped workpiece are described. The tools have a first tool portion that includes a first device configured to be held in a first tool holder of the punching machine and a bending stamp having a bending edge and a second tool portion including a second device configured to be held in a second tool holder of the punching machine and a bending roller configured to cooperate with the bending stamp to reshape the plate-shaped workpiece. The bending roller is rotatable around a rotation axis running parallel to the bending edge. The bending roller includes a sector-shaped notch formed along the rotation axis and formed, at least in part, by first and second bending shank edges. The bending roller includes a plurality of second bending segments positioned on the rotation axis to rotate about the rotation axis.

A metal plate punching method for forming a strip portion by punching a metal plate via shearing includes a former step for forming a first side of the strip portion in the metal plate by punching the metal plate and a latter step for forming the strip portion by forming a second side of the strip portion in the metal plate by punching the metal plate while retaining the first side.

A metal plate punching method for forming a strip portion by punching a metal plate via shearing includes a former step for forming a first side of the strip portion in the metal plate by punching the metal plate and a latter step for forming the strip portion by forming a second side of the strip portion in the metal plate by punching the metal plate while retaining the first side.

Ionic liquid bath plating methods for depositing aluminum-containing layers utilizing shaped consumable aluminum anodes are provided, as are turbomachine components having three dimensionally-tailored, aluminum-containing coatings produced from such aluminum-containing layers. In one embodiment, the ionic liquid bath plating method includes the step or process of obtaining a consumable aluminum anode including a workpiece-facing anode surface substantially conforming with the geometry of the non-planar workpiece surface. The workpiece-facing anode surface and the non-planar workpiece surface are positioned in an adjacent, non-contacting relationship, while the workpiece and the consumable aluminum anode are submerged in an ionic liquid aluminum plating bath. An electrical potential is then applied across the consumable aluminum anode and the workpiece to deposit an aluminum-containing layer onto the non-planar workpiece surface. In certain implementations, additional steps are then performed to convert or incorporate the aluminum-containing layer into a high temperature aluminum-containing coating, such as an aluminide coating.

This disclosure is directed at methods for mechanical property improvement in a metallic alloy that has undergone one or more mechanical property losses as a consequence of forming an edge, such as in the formation of an internal hole or an external edge. Methods are disclosed that provide the ability to improve mechanical properties of metallic alloys that have been formed with one or more edges placed in the metallic alloy by a variety of methods which may otherwise serve as a limiting factor for industrial applications.

A recess is formed in a plate-like workpiece. Then, an inner ejector is engaged with the recess to restrict deformation of a body portion. In this state, a flange is formed in the outer periphery of the workpiece. A processed product portion is then punched out.

A die-pressing punch used for die-pressing a workpiece includes a punch guide, a punch body that is provided vertically movably and non-rotatable about its axial center with respect to the punch guide, a punch head screw-fitted with the punch head. The die-pressing punch further includes a roller unit that is provided inside the punch guide beneath the punch body vertically movably and has a rotatable roller protruding downward from a bottom face of the punch guide, and an urging member that is provided between the punch body and the roller unit and urges the roller unit downward. The die-pressing punch further includes a joint member that is jointed with the punch head non-rotatably about the axial center, and an operable member. The operable member switches the joint member between a rotatable state and a non-rotatable state about the axial center with respect to the punch guide.

A die-pressing punch used for die-pressing a workpiece includes a punch guide, a punch body that is provided vertically movably and non-rotatable about its axial center with respect to the punch guide, a punch head screw-fitted with the punch head. The die-pressing punch further includes a roller unit that is provided inside the punch guide beneath the punch body vertically movably and has a rotatable roller protruding downward from a bottom face of the punch guide, and an urging member that is provided between the punch body and the roller unit and urges the roller unit downward. The die-pressing punch further includes a joint member that is jointed with the punch head non-rotatably about the axial center, and an operable member. The operable member switches the joint member between a rotatable state and a non-rotatable state about the axial center with respect to the punch guide.

A die-pressing die used for die-pressing a workpiece includes a die body on whose upper face a die hole is formed and on whose bottom face a discharge hole for discharging dusts of the workpiece is formed, and a roller unit disposed within the die hole and having a roller protruding upward from the upper face of the die body. A collection passage for collecting the dusts is formed at a peripheral edge portion of the die hole. One end of the collection passage is opened at the upper face of the die body, and another end thereof is opened to the discharge hole. The collection passage is configured to suction air due to a negative pressure state in the discharge hole.