A wire-forming mechanism for spring making machine includes a base frame with two first sliding rail sets, and two wire-forming assemblies for independently performing a two-dimensional action. Each wire-forming assembly includes a movable base panel slidably mounted on one respective first sliding rail set and providing a second sliding rail set that extends in a perpendicular manner relative to the first sliding rail sets, a tool panel slidably mounted on the second sliding rail set and providing an L-shaped tool mount, one or multiple tools selectively mounted in the L-shaped tool mount, and two driving mechanisms for moving the movable base panel along one respective first sliding rail set and the tool panel along the second sliding rail set respectively.

A servo-rotating all-function tool module is provided for use with a spring forming machine and includes an axle rotating tool module and a servo transmission module assembly. The axle rotating tool module is mounted to the axle and includes an axle slide base and a tool, so that the axle slide base is acted upon by a force to slide along the axle, the tool is caused to press downward or return upward. The servo transmission module assembly is mounted to the spring forming machine to provide a driving force for causing the axle slide base to slide along the axle. Since the tool module is mounted to an axle mounted to a front wall board of the spring forming machine, the direction in which the tool approaches a wire can be varied by rotating the axle in order to conduct operations of bending at different angles and twisting/looping.

A servo-rotating all-function tool module is provided for use with a spring forming machine and includes an axle rotating tool module and a servo transmission module assembly. The axle rotating tool module is mounted to the axle and includes an axle slide base and a tool, so that the axle slide base is acted upon by a force to slide along the axle, the tool is caused to press downward or return upward. The servo transmission module assembly is mounted to the spring forming machine to provide a driving force for causing the axle slide base to slide along the axle. Since the tool module is mounted to an axle mounted to a front wall board of the spring forming machine, the direction in which the tool approaches a wire can be varied by rotating the axle in order to conduct operations of bending at different angles and twisting/looping.

A method of producing a spring which reduces time required for a heat treatment step of eliminating a machining strain generated by a forming step is provided. This production method is provided with a forming step (S10) of forming a spring steel material into a spring shape and a heat treatment step (S12) of eliminating a machining strain generated in the spring steel material by the forming step. The heat treatment step is executed by electrically heating the spring steel material by applying a current thereto. The heat treatment step has a first step of heating the spring steel material to a predetermined set temperature and a second step of keeping the spring steel material at the set temperature for a predetermined set time period subsequent to the first step. The set temperature is set to be higher than 430 C. but not higher than 500 C.

An apparatus for transferring springs to a spring conveyor comprises a transfer device and an output device. The transfer device is mounted such that it can be moved between a plurality of positions in which the transfer device is respectively configured to receive a spring, and is configured to transport a received spring during movement of the transfer device between the plurality of positions. The output device is configured to selectively output the spring received by the transfer device from the transfer device at one of plural output positions, wherein the plural output positions are pairwise different.

An apparatus for transferring springs to a spring conveyor comprises a transfer device and an output device. The transfer device is mounted such that it can be moved between a plurality of positions in which the transfer device is respectively configured to receive a spring, and is configured to transport a received spring during movement of the transfer device between the plurality of positions. The output device is configured to selectively output the spring received by the transfer device from the transfer device at one of plural output positions, wherein the plural output positions are pairwise different.

A plastic deformation method of a tightly wound coil spring includes a regulating process and a plastic deformation process. In the regulating process, a tightly wound coil spring is inserted into a pipe, and deformation of the tightly wound coil spring in a tightly wound coil spring radial direction is regulated by the pipe. In the plastic deformation process, a compression force is applied to the tightly wound coil spring inserted into the pipe from one end or both ends in a tightly wound coil spring axial direction. Then, a rod is inserted into the pipe from a left-end opening portion of the pipe, and the compression force is applied to the tightly wound coil spring by a pressing force of the rod.

A plastic deformation method of a tightly wound coil spring includes a regulating process and a plastic deformation process. In the regulating process, a tightly wound coil spring is inserted into a pipe, and deformation of the tightly wound coil spring in a tightly wound coil spring radial direction is regulated by the pipe. In the plastic deformation process, a compression force is applied to the tightly wound coil spring inserted into the pipe from one end or both ends in a tightly wound coil spring axial direction. Then, a rod is inserted into the pipe from a left-end opening portion of the pipe, and the compression force is applied to the tightly wound coil spring by a pressing force of the rod.

A method of producing a spring which reduces time required for a heat treatment step of eliminating a machining strain generated by a forming step is provided. This production method is provided with a forming step (S10) of forming a spring steel material into a spring shape and a heat treatment step (S12) of eliminating a machining strain generated in the spring steel material by the forming step. The heat treatment step is executed by electrically heating the spring steel material by applying a current thereto. The heat treatment step has a first step of heating the spring steel material to a predetermined set temperature and a second step of keeping the spring steel material at the set temperature for a predetermined set time period subsequent to the first step. The set temperature is set to be higher than 430 C. but not higher than 500 C.

A method of producing a spring which reduces time required for a heat treatment step of eliminating a machining strain generated by a forming step is provided. This production method is provided with a forming step (S10) of forming a spring steel material into a spring shape and a heat treatment step (S12) of eliminating a machining strain generated in the spring steel material by the forming step. The heat treatment step is executed by electrically heating the spring steel material by applying a current thereto. The heat treatment step has a first step of heating the spring steel material to a predetermined set temperature and a second step of keeping the spring steel material at the set temperature for a predetermined set time period subsequent to the first step. The set temperature is set to be higher than 430 C. but not higher than 500 C.