A spring forming apparatus is shown generally at 200, in which metal wire 220 is fed from a supply (not shown) by feed rollers 230, via irregularity-effecting rollers 240 to a forming station 250. The forming station comprises a first deflector 260 and a second deflector 270. When the spring S is complete, it separates automatically from the rest of the wire 220 due to the presence of an irregularity 280, without the need for a cutter device.

A method of manufacturing a coil spring and a coil spring manufacturing apparatus are provided that enable precise forming of a coil spring even when various kinds of wire rods are used as a wire rod. This is based on the premise that the wire material being fed out is serially pressed against a rotating roller outer circumferential surface to form the wire rod into a coil shape. Under this premise, as the wire rod is fed out, a rotating roller is rotationally driven by a rotary drive force of a servomotor such that a portion pressed against the wire rod on the rotating roller outer circumferential surface moves toward the advancing side of the wire rod.

A method of manufacturing a coil spring and a coil spring manufacturing apparatus are provided that enable precise forming of a coil spring even when various kinds of wire rods are used as a wire rod. This is based on the premise that the wire material being fed out is serially pressed against a rotating roller outer circumferential surface to form the wire rod into a coil shape. Under this premise, as the wire rod is fed out, a rotating roller is rotationally driven by a rotary drive force of a servomotor such that a portion pressed against the wire rod on the rotating roller outer circumferential surface moves toward the advancing side of the wire rod.

Provided is a method of manufacturing a spring for inspecting the stress distribution of the spring under load. The method for manufacturing a spring (1) includes the steps of applying a load to the spring (1), measuring the stress of the spring (1) under the load, and releasing the load applied to the spring (1), the measuring the stress of the spring (1) being made by measuring the stress on the surface of the active part of the spring (1) using X-ray diffraction with the cosa method, and the method further including the step of determining whether the magnitude of the stress of the spring (1) meets a criterion.

In order to manufacture an innerspring unit (31) comprising pocketed springs and having an increased stability at its edge regions, in a first step, an innerspring main body (30) comprising a plurality of first strings (14) of pocketed springs is provided. In a subsequent second step, at least one second string (13c, 13d) of pocketed springs is attached to a lateral surface of the innerspring main body (30), so that the at least one second string (13c, 13d) of pocketed springs extends in a longitudinal direction of the innerspring main body (30). The springs (13) of the at least one second string (13c, 13d) of pocketed springs have a spring characteristic or a spring geometry different from the springs of the plurality of first strings of the innerspring main body (30). The at least one second string (13c, 13d) of pocketed springs forms together with the innerspring main body (30) the innerspring unit (31).

A spring forming machine having tool rotation and tool retraction capabilities, that includes: a rotary beak seat mechanism and a dual-transmission core rotation separation mechanism. The rotary beak seat mechanism is installed on a transmission mechanism of an outside machine panel board through a panel board bearing. The rotary beak seat mechanism includes a rotation component, that rotates 360 degrees around a central axis of the panel board bearing. On a front end of the rotation component is disposed a slide seat component coaxially. The dual-transmission core rotation separation mechanism includes: a first substrate, in a center of a front plate surface of the first substrate is disposed the rotary beak seat mechanism, on a back plate surface of the first substrate is disposed an axle core positioning mechanism, an inner circle core rotation transmission mechanism, and an outer circle tool rotation transmission mechanism.

A spring forming machine having tool rotation and tool retraction capabilities, that includes: a rotary beak seat mechanism and a dual-transmission core rotation separation mechanism. The rotary beak seat mechanism is installed on a transmission mechanism of an outside machine panel board through a panel board bearing. The rotary beak seat mechanism includes a rotation component, that rotates 360 degrees around a central axis of the panel board bearing. On a front end of the rotation component is disposed a slide seat component coaxially. The dual-transmission core rotation separation mechanism includes: a first substrate, in a center of a front plate surface of the first substrate is disposed the rotary beak seat mechanism, on a back plate surface of the first substrate is disposed an axle core positioning mechanism, an inner circle core rotation transmission mechanism, and an outer circle tool rotation transmission mechanism.

Spring rings and closed wire loops each can have two ends that are connected. The connected ends can be welded. The connected ends can be aligned for welding by incorporating complementary surfaces so that when joined, the tip at the first end mate to the tip at the second end. The mating can be self-aligning spatially and radially. The spring rings and the closed wire loops can be used in many applications, including in connector applications and seal applications.

Spring rings and closed wire loops each can have two ends that are connected. The connected ends can be welded. The connected ends can be aligned for welding by incorporating complementary surfaces so that when joined, the tip at the first end mate to the tip at the second end. The mating can be self-aligning spatially and radially. The spring rings and the closed wire loops can be used in many applications, including in connector applications and seal applications.

The present invention relates to a selecting device to be disposed downstream of a springs forming device of a springs forming machine. The selecting device may include an inlet adapted to receive springs formed in the springs forming device, outlets adapted to eject each of the springs from the selecting device, means for selectively conveying each of the springs entering the selecting device through the inlet towards the outlets, and means to form conduits to connect the inlet to the outlets. The selecting device may include means for generating a depression in at least one of the conduits and means for generating a compressed air flow directly inside the selecting device at one of the conduits.