An in-plane metal microneedle array and a manufacturing method therefor is disclosed. A large-size metal sheet is cut into small metal sheets. Inner sides of the upper and the lower cover plates of the tooling are provided with grooves matched with the sizes of the small metal sheets. Through holes are formed at edges around the cover plates. The metal sheets are placed in the grooves and fastened through bolts. The geometry and the size of a sheet microneedle array are designed, and a CAD model of the plane microneedles is built. A wire path is cut according to the CAD model. A few materials are reserved on both sides of substrates of the microneedle array without cutting. The unprocessed parts on both sides of the microneedle substrate are cut to obtain an in-plane metal microneedle array with a plurality of microneedle bodies.

The present invention relates to a method for manufacturing a nonmagnetic water-cooled microwave ablation needle. The manufacturing method is designed for a microwave ablation needle of a nonmagnetic material and has a proper process procedure, favorable assembly quality, and high production efficiency. The produced nonmagnetic water-cooled microwave ablation needle is applicable to microwave tumor ablation surgery in a nuclear magnetic resonance imaging environment, and helps a doctor in charge to clearly determine a position of a tumor, improve piercing precision, have preferable control on a whole surgery process, improve a success rate of the surgery, reduce damage on surrounding normal tissues as much as possible on the premise of effectively inactivating the tumor, alleviate pain of a patient, and shorten a recovery cycle.

A swaging system for attaching surgical needles to sutures and testing the attachment strength includes a bottom swaging die and a top swaging die that is configured to move up and down along a swaging axis that is in alignment with the bottom swaging die. The bottom swaging die includes a swaging tool mounted thereon that extends toward the top swaging die along the swaging axis. The swaging tool includes an upper end having a top surface with a swaging notch for swaging a needle to a suture to form an armed surgical needle, and a testing notch, adjacent the swaging notch, for conducting a pull test on the armed surgical needle.

A swaging system for attaching surgical needles to sutures and testing the attachment strength includes a bottom swaging die and a top swaging die that is configured to move up and down along a swaging axis that is in alignment with the bottom swaging die. The bottom swaging die includes a swaging tool mounted thereon that extends toward the top swaging die along the swaging axis. The swaging tool includes an upper end having a top surface with a swaging notch for swaging a needle to a suture to form an armed surgical needle, and a testing notch, adjacent the swaging notch, for conducting a pull test on the armed surgical needle.

A method of making a suture needle having a bendable region includes obtaining a suture needle made of a martensitic alloy having an austenitic transition temperature. The suture needle has a proximal section, a distal section with a sharpened tip, and a bendable region located between the proximal and distal sections. The method includes heating the suture needle to a first temperature that is greater than the austenitic transition temperature of the martensitic alloy and quenching the suture needle to room temperature to harden the martensitic alloy. After heating and quenching, the bendable region of the suture needle is heated locally to a second temperature that is above 800 degrees Celsius, but below the austenitic transition temperature of the martensitic alloy so that the bendable region is softened and made more flexible relative to the proximal and distal sections of the suture needle. The locally heating of the bendable region is by electrical resistance heating, laser heating, induction heating, flame heating, or hot gas heating. The suture needle is tempered to improve ductility.

The goal is to provide a medical suture needle having, as the material, austenite stainless steel with a structure that is elongated in a fiber form while improving the hardness and flexural strength of the cutting portion. A medical suture needle is made of austenite stainless steel having a structure that is elongated in fiber form, and has a cutting portion and a body portion with a triangular cross-sectional shape that is continuous with said cutting portion. The cutting portion has cutting edges, at least one surface of which is formed by a pressed surface, and which are formed by the intersection of said pressed surface with two sharpened surfaces, and a cutting edge that is formed by the intersection of the two sharpened surfaces. The tip where the various cutting edges and converge is positioned in the center of the pressed surface. Moreover, the cutting edges formed by the intersection of the above pressed surface with the two sharpened surfaces are longer than the cutting edge that is formed by the intersection of the two sharpened surfaces.

A chemically etched needle is provided herein. The chemically etched needle includes a metal base having a first side and a second side. The chemically etched needle also includes a chemically etched blade at one end of the metal base and formed at an intersection of a distal diverging surface and a proximal diverging surface, at least one of the diverging surfaces slopes inward towards the second side.

Novel apparatus and methods for coating surgical needles in batch processes are disclosed. The apparatus and methods are particularly useful for applying uniform silicone lubricious coatings to surgical needles in bulk quantities using a novel separation and spray coating system and method

A conical needle includes a hollow needle body has a distal end and a proximal end. The needle body has a substantially consistent cross-sectional diameter along the entire length of a central longitudinal axis of the needle body between the proximal end and the distal end of the needle body. The interior of the needle body defines a fluid pathway extending along the longitudinal axis. A conical portion is located at the distal end of the needle body. The conical portion has a sidewall, a distal end, and a proximal end. The conical portion forms a sharp tip located at the distal end of the conical portion. A lateral opening is located fully within the sidewall of the conical portion. The lateral opening is in fluid communication with the fluid pathway.

A conical needle includes a hollow needle body has a distal end and a proximal end. The needle body has a substantially consistent cross-sectional diameter along the entire length of a central longitudinal axis of the needle body between the proximal end and the distal end of the needle body. The interior of the needle body defines a fluid pathway extending along the longitudinal axis. A conical portion is located at the distal end of the needle body. The conical portion has a sidewall, a distal end, and a proximal end. The conical portion forms a sharp tip located at the distal end of the conical portion. A lateral opening is located fully within the sidewall of the conical portion. The lateral opening is in fluid communication with the fluid pathway.