B21J1/00

Method to form axisymmetric magnesium article by forging and flow-forming process

A method to form a magnesium article includes: heating materials including magnesium, aluminum, manganese and tin in a furnace to create an alloy having a composition of; the magnesium in an amount greater than or equal to 90% by weight of the materials; the aluminum ranging between approximately 2.0% up to approximately 4.0% by weight of the materials; the manganese ranging between approximately 0.43% up to approximately 0.6% by weight of the materials; and the tin ranging between approximately 1% up to approximately 3% by weight of the materials; chill casting the alloy to create a cast billet; and heating the cast billet at a temperature ranging from approximately 380° C. up to approximately 420° C. and maintaining the temperature for a time period between approximately 4 hours to 10 hours to homogenize element distribution.

METHOD FOR MANUFACTURING EQUAL-HARDNESS CR5 BACK UP ROLL

The present disclosure discloses a method for manufacturing an equal-hardness Cr5 back up roll. The method comprises the following steps: 1) preparing a steel raw material according to chemical components and weight percentage contents in a Cr5 back up roll material, and preparing a steel ingot according to a smelting procedure production process; 2) preparing a roller blank from the steel ingot according to a forging procedure production process; 3) performing thermal treatment on the roller blank; and 4) processing and detecting the roller blank to obtain an equal-hardness forged steel back up roll. The present disclosure solves problems that a hardness, an abrasion resistance, and a contact fatigue of a conventional forged steel back up roll are rapidly reduced in a middle and later use period, and prolongs a comprehensive use period and a service life of the back up roll.

Method of making a patterned composite metal plate
11446736 · 2022-09-20 · ·

A method of producing a patterned composite metal plate includes a) providing at least two different metal and/or metal alloy powders, b) filling a container, b1) with the powders in different individual layers, or b2) making a three dimensional non-solid body of one of the powders, inserting said body in the container and filling the cavities in and around the said body completely with the other powder, c) sealing and evacuating the container, d) subjecting the container to hot isostatic pressing, e) optionally subjecting the consolidated body to hot deformation to form an intermediate body having a thickness of 50 to 200 mm, f) hot rolling the intermediate body in two perpendicular directions in order to form a plate, and optionally one or more of g) cold rolling the hot rolled plate to form a cold rolled plate h) slitting the plate and i) etching the plate.

Aluminum-silicon carbide composite and production method therefor

An aluminum-silicon carbide composite including flat-plate-shaped composited portion containing silicon carbide and an aluminum alloy, and aluminum layers containing an aluminum alloy provided on both plate surfaces of composited portion, wherein circuit board is mounted on one plate surface and the other plate surface is used as heat-dissipating surface, wherein: the heat-dissipating-surface-side plate surface of the composited portion has a convex curved shape; the heat-dissipating-surface-side aluminum layer has a convex curved shape; ratio (Ax/B) between the average (Ax) of the thicknesses at the centers on opposing short sides of outer peripheral surfaces and thickness (B) at central portions of the plate surfaces satisfies the relationship: 0.91≤Ax/B≤1.00; and a ratio (Ay/B) between the average (Ay) of the thicknesses at the centers on opposing long sides of outer peripheral surfaces and thickness (B) at central portions of the plate surfaces satisfies the relationship: 0.94≤Ay/B≤1.00 and production method therefor.

Method of forming copper alloy sputtering targets with refined shape and microstructure

A method of forming a copper manganese sputtering target including subjecting a copper manganese billet to a first unidirectional forging step, heating the copper manganese billet to a temperature from about 650° C. to about 750° C., subjecting the copper manganese billet to a second unidirectional forging step, and heating the copper manganese billet to a temperature from about 500° C. to about 650° C. to form a copper alloy.

Method of forming copper alloy sputtering targets with refined shape and microstructure

A method of forming a copper manganese sputtering target including subjecting a copper manganese billet to a first unidirectional forging step, heating the copper manganese billet to a temperature from about 650° C. to about 750° C., subjecting the copper manganese billet to a second unidirectional forging step, and heating the copper manganese billet to a temperature from about 500° C. to about 650° C. to form a copper alloy.

FORMING OF ADDITIVELY MANUFACTURED PRODUCT

An exemplary process includes determining a desired pore size, selecting an initial pore size greater than the target pore size, manufacturing a porous structure with the initial pore size, forging the porous structure to form a forged part having the desired pore size, and forming an orthopedic device from the forged part.

Cold additive and hot forging combined forming method of amorphous alloy parts

The present invention discloses a cold additive and hot forging combined forming method of amorphous alloy parts. The present invention belongs to the field of cold additive manufacturing technology and thermoplastic forming of amorphous alloy, and more particularly relates to a cold additive and hot forging combined forming method of amorphous alloy parts, the method comprising: (1) making amorphous alloy powder into a pre-forging blank by the micro-jetting and bonding 3D printing technology; and (2) placing the pre-forging blank in the step (1) in a closed forging die to perform hot closed-die forging so as to obtain an amorphous alloy part, wherein the contour size and shape of the pre-forging blank are designed according to the contour size and shape of the inner cavity of the closed forging die; and an exhaust hole is provided in the closed forging die such that gas generated by gasification or decomposition of the binder at a hot die forging temperature is discharged through the exhaust hole in the closed forging die. In the present invention, a bulk amorphous alloy part with a large size and a complex shape can be prepared by the cold additive and hot forging combined forming method.

Cold additive and hot forging combined forming method of amorphous alloy parts

The present invention discloses a cold additive and hot forging combined forming method of amorphous alloy parts. The present invention belongs to the field of cold additive manufacturing technology and thermoplastic forming of amorphous alloy, and more particularly relates to a cold additive and hot forging combined forming method of amorphous alloy parts, the method comprising: (1) making amorphous alloy powder into a pre-forging blank by the micro-jetting and bonding 3D printing technology; and (2) placing the pre-forging blank in the step (1) in a closed forging die to perform hot closed-die forging so as to obtain an amorphous alloy part, wherein the contour size and shape of the pre-forging blank are designed according to the contour size and shape of the inner cavity of the closed forging die; and an exhaust hole is provided in the closed forging die such that gas generated by gasification or decomposition of the binder at a hot die forging temperature is discharged through the exhaust hole in the closed forging die. In the present invention, a bulk amorphous alloy part with a large size and a complex shape can be prepared by the cold additive and hot forging combined forming method.

ALUMINUM-COPPER-LITHIUM ALLOY PRODUCT FOR A LOWER WING SKIN ELEMENT WITH IMPROVED PROPERTIES
20210016869 · 2021-01-21 ·

The invention relates to a method for manufacturing a laminated or forged material, the thickness of which is 14 to 100 mm. The materials according to the invention are particularly suitable for manufacturing airplane underwing elements.