A method of producing a forged product is described, in which a forging component is hot-forged using a lower die and an upper die. The method includes a first process in which at least a part of an die face of the lower die is covered with a first glass lubricant; a second process in which the lower die is heated; a third process in which at least a part of the forging component is covered with a second glass lubricant; a fourth process in which the forging component is heated to a temperature that is higher than a heating temperature of the lower die in the second process; and a fifth process in which the forging component is placed on the die face of the lower die and hot forging is performed using the lower die and the upper die.

The present invention provides a forging and pressing production management method, comprising the steps of: A. acquiring at least one characteristic of a fed material; B. correspondingly selecting, according to the characteristic of the material, at least one of the temperature, the pressure or a mold from among operating factors of the forging and pressing process; C. transporting the material according to the selection result; and D. processing the material until a finished product is produced.

The present invention enables at least one material to be formed by hot melt and forging and pressing by itself without human operation, thereby completing the mass production of the material. Operating factors such as the pressure, temperature and mold required for formation are taken into account, and the identification requirements for the material are reduced, thereby realizing large-scale production.

Provided is a Ni-based alloy for hot forging die having high compressive strength at high temperature and good oxidation resistance that is capable of suppressing work environment deterioration and shape deterioration. A Ni-based alloy for hot forging die in the present invention includes, by mass, 7.0 to 12.0% W, 4.0 to 11.0% Mo, 5.0 to 7.5% Al, and 0.5 to 7.5% Cr, and the balance of Ni with inevitable impurities. In addition, the Ni-based alloy for hot forging die may further include 0.5 to 7.0% by mass Ta and may further include one or more elements selected from, by mass, 0.001 to 0.5% Zr, 0.001 to 0.5% Hf, 0.001 to 0.2% a rare-earth element, 0.001 to 0.2% Y, and 0.001 to 0.03% Mg. The Ni-based alloy for hot forging die may have a 0.2% compressive proof strength of at least 500 MPa at a test temperature of 1000 C. and a strain rate of 10.sup.3/sec.

A release agent for a hot-forging die, containing micronanobubbles.

A binary nozzle for atomizing a mixture of agent to be sprayed and spray air is connected to at least one supply duct via which the mixture or the agent to be sprayed can be supplied to the binary nozzle, wherein a valve is arranged between this supply duct and a nozzle outlet of the binary nozzle. A corresponding spray head and also a method for atomizing a mixture of agent to be sprayed and spray air uses a binary nozzle. The binary nozzle includes a nozzle body formed in a single piece and including the nozzle outlet, wherein a movable assembly of the valve is fastened to the nozzle body by a fastening element and/or held tight against the nozzle body by a spring device.

Provided a die lubricant rotating spray tray device, wherein the nozzles, the connecting sleeve bodies, the nozzle connecting pipes, the air pipe joints and the lubricant pipe joints are sequentially connected to form independently-communicated cavity pipelines, compressed air is input from the air pipe joints, a lubricant is input from the lubricant pipe joints, the rotation driving mechanisms drive the spray tray rotators to rotate through the transmission mechanisms, and the spray tray rotators drive the nozzles to rotate, so that the same dosage of the lubricant is sprayed on the maximum pitch circle surfaces of upper and lower dies, the aim of uniformly spraying the forging lubricant on the working surfaces of the upper and lower dies is achieved.

Provided a die lubricant rotating spray tray device, wherein the nozzles, the connecting sleeve bodies, the nozzle connecting pipes, the air pipe joints and the lubricant pipe joints are sequentially connected to form independently-communicated cavity pipelines, compressed air is input from the air pipe joints, a lubricant is input from the lubricant pipe joints, the rotation driving mechanisms drive the spray tray rotators to rotate through the transmission mechanisms, and the spray tray rotators drive the nozzles to rotate, so that the same dosage of the lubricant is sprayed on the maximum pitch circle surfaces of upper and lower dies, the aim of uniformly spraying the forging lubricant on the working surfaces of the upper and lower dies is achieved.

Provided is a method for producing a hot forged material capable of preventing the generation of double-barreling shaped forging defects. A method for producing a hot forged material, wherein both an upper die and a lower die are made of Ni-based super heat-resistant alloy, and a material for hot forging is pressed by the lower die and the upper die in the air to form the hot forged material, the method comprising: a raw material heating step of heating the material for hot forging in a furnace to a heating temperature within a range of 1000 to 1150 C.; a jig heating step of heating a holding jig for holding the material for hot forging within a temperature range of 50 C. lower than and 100 C. higher than the heating temperature of the material for hot forging; a die heating step of heating the upper die and the lower die to a heating temperature within a range of 950 to 1100 C.; and a transferring step of transferring the material for hot forging onto the lower die by using the holding jig attached to a manipulator after the completion of the raw material heating step, the jig heating step, and the die heating step.

Provided is a method for producing a hot forged material capable of preventing the generation of double-barreling shaped forging defects. A method for producing a hot forged material, wherein both an upper die and a lower die are made of Ni-based super heat-resistant alloy, and a material for hot forging is pressed by the lower die and the upper die in the air to form the hot forged material, the method comprising: a raw material heating step of heating the material for hot forging in a furnace to a heating temperature within a range of 1000 to 1150 C.; a jig heating step of heating a holding jig for holding the material for hot forging within a temperature range of 50 C. lower than and 100 C. higher than the heating temperature of the material for hot forging; a die heating step of heating the upper die and the lower die to a heating temperature within a range of 950 to 1100 C.; and a transferring step of transferring the material for hot forging onto the lower die by using the holding jig attached to a manipulator after the completion of the raw material heating step, the jig heating step, and the die heating step.

Provided is a method for producing a hot forged material capable of preventing the generation of double-barreling shaped forging defects. The method for producing a hot forged material, wherein both an upper die and a lower die are made of Ni-based super heat-resistant alloy and the method comprises a hot forging step of pressing a material for hot forging by the lower die and the upper die in the air to form the hot forged material, the method comprising: a raw material heating step of heating the material for hot forging in a furnace to a heating temperature within a range of 1025 to 1150 C.; a die heating step of heating the upper die and the lower die to a heating temperature within a range of 950 to 1075 C.; and a transferring step of transferring the material for hot forging onto the lower die by a manipulator after the completion of the raw material heating step and the die heating step, wherein a value obtained by subtracting the heating temperature of the upper die and the lower die from the heating temperature of the material for hot forging is 75 C. or more.