The disclosure discloses the forging process of a magnesium alloy wheel hub comprises the following steps: step 1, heating a magnesium alloy bar to 350-420° C. and keeping the temperature for 20 minutes; step 2, forging and forming the bar under a 6000-ton forging press, and controlling the forging process in sections. The forging process of the disclosure adopts sectional control, different forging process parameters are adopted in different forging stages, so that magnesium alloy bars can exert maximum forgeability in different deformation stages, make magnesium alloy deformation process more continuous, make forging process easier, obtain forged magnesium alloy wheel hub with excellent properties, and greatly improve forging process and processing efficiency.

Provided is a press forming method for a semi-solid material, including: a semi-solid material carrying step of carrying a semi-solid material into a lower die; a first press forming step of regulating, under a Z-direction regulation state in which a change in the Z direction's dimension corresponding to a pressing direction is regulated by an upper die, a change in one of the dimensions in X and Y directions by compressing the material with a transverse punch so that the one becomes equal to a dimension of the product, and then stopping the punch at a position of the compression; and a second press forming step of moving, under a state in which the change in the one is regulated in the above step, the upper die in the pressing direction to compress the material so that the Z direction's dimension becomes equal to the product's dimension.

A spatially coherent machine for manufacturing comprises, in one example, a workpiece holder configured to secure a workpiece, a toolholder with at least one axis of motion control configured to perform a subtractive machining operation on the workpiece using a machining tool, a heating element configured to perform a heating operation on the workpiece, and a forming element configured to perform a forming operation in which force is applied to the workpiece in an amount that causes plastic deformation of the workpiece material. The workpiece holder secures the workpiece during the heating, forming, and subtractive operations such that the forming and subtractive operations are performed in a spatially coherent manner.

An aluminum alloy wheel for a vehicle is provided, which includes: a wheel central portion, a rim portion, and a plurality of radial elements, wherein the aluminum alloy wheel is processed by centrifugal casting and forging to form a central portion with a morphology exhibiting a grain size variation with decreasing gradient in a lateral direction from an inner side of the wheel central portion to an outer side thereof.

A method for manufacturing a blade, the method includes casting a nickel alloy blade precursor having an airfoil and a root. The airfoil and the root are solution heat treating differently from each other. After the solution heat treating, the root is wrought processed. After the wrought processing, an exterior of the root is machined.

The present disclosure provides a floating block of a hub shaping mold. The floating block can include: at least one inner support member having a first side and a second side opposite to each other, wherein the first side of the at least one inner support member can include a first arc surface, and at least one first bulge can be arranged on the first arc surface; at least one outer pressing member having a first side and a second side opposite to each other, wherein the first side of the at least one outer pressing member can include a second arc surface matched with the first arc surface, at least one second bulge can be arranged on the second arc surface, and the at least one first bulge and the at least one second bulge can be arranged in a staggered manner.

Provided is a forging method capable of preventing a vibration state from being disturbed during forming. The present invention relates to a forging method in which, when a forging material W1 in a forming hole 12 of a die body 11 is plastically worked by driving a punch 2 into a forming hole 12 of the die body, ultrasonic vibrations are applied to the die body 11. The contact state of the forging material W1 with respect to a forming hole inner peripheral surface during the plastic working of the forging material W1 is classified into an insufficient contact state, a sufficient contact state, and a full contact state in order from the forming start time. An application of ultrasonic vibrations is started after shifting from the insufficient contact state to the sufficient contact state.

Provided is a forging method capable of preventing a vibration state from being disturbed during forming. The present invention relates to a forging method in which, when a forging material W1 in a forming hole 12 of a die body 11 is plastically worked by driving a punch 2 into a forming hole 12 of the die body, ultrasonic vibrations are applied to the die body 11. The contact state of the forging material W1 with respect to a forming hole inner peripheral surface during the plastic working of the forging material W1 is classified into an insufficient contact state, a sufficient contact state, and a full contact state in order from the forming start time. An application of ultrasonic vibrations is started after shifting from the insufficient contact state to the sufficient contact state.

The disclosure describes example systems and techniques for controlling microstructure of a superalloy substrate by controlling temperature during forging and using multiple die forging stages to formation of grain boundary phases of the superalloy, and components formed by such example systems and techniques. The method includes heating a substrate to within a forging temperature range. The substrate includes a nickel-based superalloy, and the forging temperature range is below an eta phase solvus temperature of the substrate. The method includes applying a plurality of die forging stages to the substrate to form a component preform. The method includes maintaining the substrate within the forging temperature range during application of the plurality of die forging stages and cooling the component preform.

A method of making a light weight component is provided. The method including the steps of: forming a metallic foam core into a desired configuration; inserting a pre-machined component into an opening in the metallic foam core; applying an external metallic shell to an exterior surface of the metallic foam core after it has been formed into the desired configuration and after the pre-machined component has been inserted into the metallic foam core; introducing an acid into an internal cavity defined by the external metallic shell; dissolving the metallic foam core; and removing the dissolved metallic foam core from the internal cavity, wherein the component and the external metallic shell are resistant to the acid.