The present invention relates to multi-component compositions including an isocyanate component and an amine component, wherein the isocyanate component includes a prepolymer, obtainable from toluene isocyanate and a polytetramethylene polyol, and the amine component includes a dialkylthio aryl diamine and possibly a polytetramethylene oxide polyamine. Corresponding compositions can be advantageously used as flowable or spreadable resin systems for producing surface protection coatings in casting house applications and are characterized by a significantly improved resistance to abrasion in comparison with conventional casting resin systems based on hexamethylene diisocyanate and dimethyl thiotoluene diamine.

The present invention relates to multi-component compositions including an isocyanate component and an amine component, wherein the isocyanate component includes a prepolymer, obtainable from toluene isocyanate and a polytetramethylene polyol, and the amine component includes a dialkylthio aryl diamine and possibly a polytetramethylene oxide polyamine. Corresponding compositions can be advantageously used as flowable or spreadable resin systems for producing surface protection coatings in casting house applications and are characterized by a significantly improved resistance to abrasion in comparison with conventional casting resin systems based on hexamethylene diisocyanate and dimethyl thiotoluene diamine.

A casting green sand mold comprising at least a pair of green sand mold parts each having a cavity portion, which are stacked with their cavity portions aligned to form a metal-melt-receiving cavity; each of the green sand mold parts being formed by casting sand containing a binder and water; a hardening-resin-based coating layer being formed on at least the cavity portion of each green sand mold part; the coating layer having gas-permeable pores having sufficient permeability to permit a gas generated by pouring a metal melt to escape; and a water content in a surface layer including the coating layer in a range from the cavity surface to the depth of 5 mm being smaller than that in the inner portion of the green sand mold.

A casting green sand mold comprising at least a pair of green sand mold parts each having a cavity portion, which are stacked with their cavity portions aligned to form a metal-melt-receiving cavity; each of the green sand mold parts being formed by casting sand containing a binder and water; a hardening-resin-based coating layer being formed on at least the cavity portion of each green sand mold part; the coating layer having gas-permeable pores having sufficient permeability to permit a gas generated by pouring a metal melt to escape; and a water content in a surface layer including the coating layer in a range from the cavity surface to the depth of 5 mm being smaller than that in the inner portion of the green sand mold.

The present invention relates to a mould powder for coating cast moulds for reducing surface defects, such as pinholes, in ductile cast iron products. The mould powder comprises 10-99.5% by weight of a ferrosilicon alloy, 0.5-50% by weight of iron sulphide, and optionally 1-30% by weight of CaSi, and/or 1-10% by weight of CaF.sub.2. The invention further relates to a mould coating on and internal surface of a casting mould comprising 10-99.5% by weight of a ferrosilicon alloy, 0.5-50% by weight of iron sulphide, and optionally 1-30% by weight of CaSi, and/or 1-10% by weight of CaF.sub.2.

The present invention relates to a mould powder for coating cast moulds for reducing surface defects, such as pinholes, in ductile cast iron products. The mould powder comprises 10-99.5% by weight of a ferrosilicon alloy, 0.5-50% by weight of iron sulphide, and optionally 1-30% by weight of CaSi, and/or 1-10% by weight of CaF.sub.2. The invention further relates to a mould coating on and internal surface of a casting mould comprising 10-99.5% by weight of a ferrosilicon alloy, 0.5-50% by weight of iron sulphide, and optionally 1-30% by weight of CaSi, and/or 1-10% by weight of CaF.sub.2.

A simple, cost-effective stamping or molding in the nanometer range is enabled using a stamping surface or molding face with a surface layer having hollow chambers that have been formed by anodic oxidation.

A mullite shell mold for casting includes a facecoat layer containing ceramic flour. The mullite shell mold also includes a first layer disposed on the facecoat layer. The first layer can contain sintered ceramic media. The facecoat layer and the first layer can each contain less than 1 wt % crystalline silica.

A mullite shell mold for casting includes a facecoat layer containing ceramic flour. The mullite shell mold also includes a first layer disposed on the facecoat layer. The first layer can contain sintered ceramic media. The facecoat layer and the first layer can each contain less than 1 wt % crystalline silica.

A coating liquid for preparing a needle-shaped cylinder liner, comprising the following components: 0.05-0.4 parts of an anionic surfactant; 0.05-0.5 parts of tannic acid; 0.15-0.7 parts of caustic soda; 22-38 parts of diatomite; 3-10 parts of montmorillonite; and 62-75 parts of water. A method for preparing a needle-shaped cylinder liner comprises spraying a coating liquid for preparing the needle-shaped cylinder liner onto the inner wall of a hollow cylindrical mould, and drying the coating liquid to obtain a mould with a coating attached to the surface of the inner wall; adding an inoculated iron liquid into the rotary mould, and cooling and demoulding to obtain a cylinder liner blank; and subjecting the blank to outer surface cleaning and forming machining to obtain the needle-shaped cylinder liner.