Patent classifications
B22C11/00
FLASKLESS MOLDING MACHINE
A flaskless molding machine includes: an upper flask; a lower flask; a drive unit moving the lower flask; a lower filling frame; an upper plate; a lower plate; an upper flask oil-hydraulic cylinder coupled to the upper flask; a first oil-hydraulic circuit of the upper flask oil-hydraulic cylinder; a lower filling frame oil-hydraulic cylinder coupled to the lower filling frame; a second oil-hydraulic circuit of the lower filling frame oil-hydraulic cylinder; and drive units performing a squeeze process by moving the lower plate in an upward direction, wherein the first oil-hydraulic circuit includes a back pressure circuit applying a first back pressure serving as a resistance against an upward movement of the upper flask toward the upper plate, and the second oil-hydraulic circuit includes a back pressure circuit applying a second back pressure serving as a resistance against a downward movement of the lower filling frame toward the lower plate.
FLASKLESS MOLDING MACHINE
A flaskless molding machine comprises: an upper flask; a lower flask; an upper sand tank disposed above the upper flask; an upper plate attached to a lower end of the upper sand tank, with a supply port being formed in the upper plate, and configured to enter and be retracted from the inside of the upper flask; a first lower sand tank having a first communication port; a second lower sand tank disposed below the lower flask having a second communication port capable of communicating with the first communication port; a lower plate attached to an upper end of the second lower sand tank, with a supply port being formed in the lower plate, and configured to enter and be retracted from the inside of the lower flask; a drive unit moving the second lower sand tank; and an adjustment drive unit moving the first lower sand tank.
FLASKLESS MOLDING MACHINE
A flaskless molding machine comprises: an upper flask; a lower flask; an upper sand tank disposed above the upper flask; an upper plate attached to a lower end of the upper sand tank, with a supply port being formed in the upper plate, and configured to enter and be retracted from the inside of the upper flask; a first lower sand tank having a first communication port; a second lower sand tank disposed below the lower flask having a second communication port capable of communicating with the first communication port; a lower plate attached to an upper end of the second lower sand tank, with a supply port being formed in the lower plate, and configured to enter and be retracted from the inside of the lower flask; a drive unit moving the second lower sand tank; and an adjustment drive unit moving the first lower sand tank.
METHOD AND APPARATUS FOR FORMING SAND MOLDS VIA TOP AND BOTTOM PNEUMATIC SAND FILLING PERPENDICULAR TO THE PATTERN PLATE
A sand molding apparatus and method, whereby cope and drag portions of a sand mold are formed simultaneously via pressurized sand delivered to each side of a pattern in a perpendicular trajectory. Two opposing sand shooting passageways include a vertical inner side wall and a horizontal inner side wall extending at an angle from the vertical inner side wall. A sand shooting plate at the outlet of each sand shooting passageway includes removable and interchangeable port and cover inserts that can be arranged in custom arrays within the sand shooting plate.
METHOD AND APPARATUS FOR FORMING SAND MOLDS VIA TOP AND BOTTOM PNEUMATIC SAND FILLING PERPENDICULAR TO THE PATTERN PLATE
A sand molding apparatus and method, whereby cope and drag portions of a sand mold are formed simultaneously via pressurized sand delivered to each side of a pattern in a perpendicular trajectory. Two opposing sand shooting passageways include a vertical inner side wall and a horizontal inner side wall extending at an angle from the vertical inner side wall. A sand shooting plate at the outlet of each sand shooting passageway includes removable and interchangeable port and cover inserts that can be arranged in custom arrays within the sand shooting plate.
MOLD FORMING MACHINE, SAND-FILLING COMPRESSION UNIT, AND MOLD FORMING METHOD
A molding machine forms a mold by using transferred molding flask and pattern plate, and includes: a filling frame provided with a lower opening connectable to an upper opening of the molding flask; a squeeze head mechanism including a squeeze board movable into and out from the filling frame, and a plurality of squeeze feet passing through the squeeze board, being able to move up and down with respect to the squeeze board; a sand injection hopper including at least one sand injection port for injecting molding sand into a molding space defined by the molding flask, the filling frame, the squeeze head mechanism, and the pattern plate; and a sand injection nozzle provided in a side portion of the filling frame to enable the sand injection port and the molding space to communicate with each other.
MOLD FORMING MACHINE
A molding machine forms a mold by using a transferred molding flask and pattern plate, and includes: a filling frame; a squeeze head mechanism including a squeeze board movable into and out from the filling frame, and a plurality of squeeze feet passing through the squeeze board, being able to move up and down with respect to the squeeze board; a sand injection hopper including at least one sand injection port for injecting molding sand into a molding space defined by the molding flask, the filling frame, the squeeze head mechanism, and the pattern plate; and a sand injection nozzle provided in a component detachably attached to an opening of the side portion of the filling frame to enable the sand injection port and the molding space to communicate with each other.
DEVICE AND METHOD THAT CAN DETECT MISALIGNMENT BETWEEN COPE AND DRAG
To provide a device and a method for detecting, before pouring starts, any misalignment between a cope and a drag that have been molded by a flaskless molding machine and then assembled. The device (40) that can detect any misalignment between the cope (2) and the drag (3) that have been molded by the flaskless molding machine (1) and then assembled and that are being transported to the position for pouring comprises a plurality of means (51), (52), (53) for measuring distances to the cope and the drag that measures the distances (S11), (S12), (S13), (S21), (S22), (S23) to the cope and the drag, and a means (48) for calculating a degree of a misalignment between the cope and the drag on a basis of the distances to the cope and the drag that have been measured by the means for measuring distances to the cope and the drag.
Arrangement for use in the production of a separable casting mould
An arrangement for use in the production of a separable casting mold, preferably of a vertically separable casting mold is disclosed. The arrangement can include (i) a mold plate and/or a mold pattern, (ii) a feeder system having a feeder element and having a feeder insert, wherein feeder element and feeder insert delimit a feeder cavity for receiving liquid metal. The arrangement also includes one or more tipping prevention elements which are designed to counteract tipping of the feeder system out of the opening axis about the first end of the feeder element when, in the event of the feeder system being acted on with a force acting parallel to the opening axis and in the direction of the first end, the side wall deforms and the spacing between the first and second ends is reduced, wherein the one or more tipping prevention element(s) are/is spaced apart from the opening axis.
Arrangement for use in the production of a separable casting mould
An arrangement for use in the production of a separable casting mold, preferably of a vertically separable casting mold is disclosed. The arrangement can include (i) a mold plate and/or a mold pattern, (ii) a feeder system having a feeder element and having a feeder insert, wherein feeder element and feeder insert delimit a feeder cavity for receiving liquid metal. The arrangement also includes one or more tipping prevention elements which are designed to counteract tipping of the feeder system out of the opening axis about the first end of the feeder element when, in the event of the feeder system being acted on with a force acting parallel to the opening axis and in the direction of the first end, the side wall deforms and the spacing between the first and second ends is reduced, wherein the one or more tipping prevention element(s) are/is spaced apart from the opening axis.