The foundry production line includes a sand moulding machine, a melt pouring device, a shakeout machine, a finishing apparatus, an inspection station and a computer controlled database system. A pattern plate is provided with a sand mould identification device including a plurality of individually adjustable indicator elements adapted to impress an identification pattern in a sand mould part. Each indicator element has rounded edges and indicates a direction. An automatic image detection system includes an imaging device arranged at the inspection station and being adapted to provide a digital image of an individual identification pattern formed in a cleaned casting. The automatic image detection system includes a computer system running a computer program developed by means of machine learning to analyse the digital image and thereby detect the individual identification pattern.

An investment casting process for manufacturing a cast component is provided. The investment casting process includes forming a core, casting the cast component about the core such that a core positioning feature provides a location of an anticipated pilot hole in the cast component, removing the core from the cast component once the casting is completed, locating, forming and sizing a pilot hole to form a resized pilot hole that can receive a sealing plug and installing the sealing plug into the resized pilot hole.

[Problem] To provide a main mold and core setting device and a main mold and core setting method which enable core setting work, hitherto implemented by a core setting operator using subtle hand sensation, to be completely reproduced by automation. [Solution] The present invention is provided with: a core grasping and moving means for grasping and moving a core; a core movement amount detection means for detecting a movement amount of the core grasping and moving means; a grasped core position and posture detection means for detecting a position, orientation, and inclination of the core grasped by the core grasping and moving means; a main mold position and posture detection means for detecting a position, orientation, and inclination of a main mold; a sensor for detecting a physical quantity applied to the core; and a control means for constantly calculating relationships between relative positions, orientations, and inclinations of the main mold and the core, and from these relationships and the physical quantity applied to the core detected by the sensor, controlling the core grasping and moving means so that the core is caused to set with the main mold.

An investment casting process for manufacturing a cast component is provided. The investment casting process includes forming a core, casting the cast component about the core such that a core positioning feature provides a location of an anticipated pilot hole in the cast component, removing the core from the cast component once the casting is completed, locating, forming and sizing a pilot hole to form a resized pilot hole that can receive a sealing plug and installing the sealing plug into the resized pilot hole.

A core is provided for fabricating a blade to include an airfoil. The airfoil includes pressure and suction surfaces, leading and trailing edges extending along the pressure and suction surfaces and a tip shelf with a first sweep configuration and a wall. The core includes channel sections configured to form internal channels within the airfoil by casting processes and tip rods extending from respective portions of the channel sections proximate to a tip shelf location. The respective portions of the channel sections have a second sweep configuration corresponding to the first sweep configuration. The tip rods are configured to extend through the wall at an angle of about 5-12 degrees inclusive relative to a normal angle of the wall during the casting processes to form through-holes angled at about 5-12 degrees inclusive in the wall.

A mold assembly cell for sand mold production comprising a turntable wherein sand cores and other mold parts (which together cooperate to define the casting cavity of the sand mold) are automatically and progressively assembled following a sequential pre-programmed schedule by programmable robots located in proximal relationship with the turntable and a core shooting machine. The assembly turntable rotates clockwise or counterclockwise to permit placement of progressively more-complete mold packages in each of at least three assembly stations to allow the robots to reach the molds being assembled at different angles for simultaneously setting the sand cores and other parts of the mold according to said pre-programmed assembly schedule. Also a mold assembly line comprising a plurality of the foregoing assembly cells to form sand molds for casting complex-geometry aluminum parts, such as aluminum engine blocks and cylinder heads, with greater flexibility, efficiency and productivity.

An investment casting process for manufacturing a cast component is provided. The investment casting process includes forming a core, casting the cast component about the core such that a core positioning feature provides a location of an anticipated pilot hole in the cast component, removing the core from the cast component once the casting is completed, locating, forming and sizing a pilot hole to form a resized pilot hole that can receive a sealing plug and installing the sealing plug into the resized pilot hole.

Provided is the technique that allows an operator or the like to grasp a failure of a mold to be worked in the work area. An inspecting device inspects each of a plurality of molds conveyed along a conveyance path with use of image data generated by a sensor that captures an image of each of the plurality of molds. A display control device is configured to carry out: a storage process in which inspection results of the individual molds are stored in a memory; a determination process in which one or more molds satisfying a predetermined condition of a positional relation to a display are determined from among the plurality of molds conveyed along the conveyance path; and a display control process in which one or more inspection results of the respective one or more molds having been determined in the determination process are displayed on the display.

Provided is the technique that allows an operator or the like to grasp a failure of a mold to be worked in the work area. An inspecting device inspects each of a plurality of molds conveyed along a conveyance path with use of image data generated by a sensor that captures an image of each of the plurality of molds. A display control device is configured to carry out: a storage process in which inspection results of the individual molds are stored in a memory; a determination process in which one or more molds satisfying a predetermined condition of a positional relation to a display are determined from among the plurality of molds conveyed along the conveyance path; and a display control process in which one or more inspection results of the respective one or more molds having been determined in the determination process are displayed on the display.

Provided is the technique that allows an operator or the like to easily grasp in which part of a mold a defect has been detected. A display control device is configured to carry out a display process in which a marker indicating a defect of a mold determined by an inspection result, which is obtained by an inspection of molds, is optically displayed on the mold.