B22D1/00

Refractory ceramic gas purging element

The invention relates to a refractory ceramic gas purging element featuring an insert which was cast into a blind hole within a refractory gas permeable body, which insert is made of a refractory ceramic material and has a density different to that of the body.

MANAGEMENT SYSTEM AND MANAGEMENT METHOD

A management system includes: an acquisition unit acquiring melting information pertaining to original molten metal, for each of melting furnaces; a first assignment unit assigning a ladle serial number to a ladle receiving the original molten metal; a melting management unit associating a furnace number, the number of tappings from the one melting furnace, and the melting information on the one melting furnace with each other, and storing associated items; a ladle management unit associating the ladle serial number, the furnace number, and the number of tappings with each other, and storing associated items in a storage medium; and a pouring management unit associating an identifier of the mold with the ladle serial number, in response to the pouring device pouring the molten metal in the conveyed ladle into the mold, and storing associated items in the storage medium.

Method and device for preparing semi-solid slurry

A method for preparing semisolid slurry. The method is achieved using a device for preparing semisolid slurry. The device includes a slurry vessel and a mechanical stirring rod. The mechanical stirring rod includes a first end and a second end extending into the slurry vessel. The method includes: S1. putting a molten alloy having a first preset temperature into the slurry vessel; S2. cooling the molten alloy to a second preset temperature, positioning the second end of the mechanical stirring rod to be 5-25 mm higher than the bottom wall of the slurry vessel, rotating the mechanical stirring rod and injecting a cooling medium into the mechanical stirring rod; and S3: allowing the temperature of the molten alloy to be 10-90 degrees centigrade lower than the liquidus temperature of the molten alloy, stopping stirring and cooling, to yield a semisolid slurry.

Method and device for preparing semi-solid slurry

A method for preparing semisolid slurry. The method is achieved using a device for preparing semisolid slurry. The device includes a slurry vessel and a mechanical stirring rod. The mechanical stirring rod includes a first end and a second end extending into the slurry vessel. The method includes: S1. putting a molten alloy having a first preset temperature into the slurry vessel; S2. cooling the molten alloy to a second preset temperature, positioning the second end of the mechanical stirring rod to be 5-25 mm higher than the bottom wall of the slurry vessel, rotating the mechanical stirring rod and injecting a cooling medium into the mechanical stirring rod; and S3: allowing the temperature of the molten alloy to be 10-90 degrees centigrade lower than the liquidus temperature of the molten alloy, stopping stirring and cooling, to yield a semisolid slurry.

Non-magnesium process to produce compacted graphite iron (CGI)

The present invention pertains to a non-magnesium process to produce Compacted Graphite Iron (CGI) by placing a treatment alloy into a treatment ladle, and then placing an inoculant over the treatment alloy in the treatment ladle and pouring a molten base metal there over. The treatment alloy comprises iron, silicon and lanthanum, wherein lanthanum is 3-30% by weight of the treatment alloy, silicon is 40-50% by weight of the treatment alloy, and the remaining is Iron. Lanthanum in the treatment alloy makes the graphite precipitate as vermiculite (compacted form) instead of flake or spheroids. With extended process window offered by this new process (0.03-0.1% residual lanthanum in the metal) required to make CGI, this new process removes the stringent process control (0.01-0.02% residual magnesium in the metal) dictated by the magnesium process of making CGI.

Non-magnesium process to produce compacted graphite iron (CGI)

The present invention pertains to a non-magnesium process to produce Compacted Graphite Iron (CGI) by placing a treatment alloy into a treatment ladle, and then placing an inoculant over the treatment alloy in the treatment ladle and pouring a molten base metal there over. The treatment alloy comprises iron, silicon and lanthanum, wherein lanthanum is 3-30% by weight of the treatment alloy, silicon is 40-50% by weight of the treatment alloy, and the remaining is Iron. Lanthanum in the treatment alloy makes the graphite precipitate as vermiculite (compacted form) instead of flake or spheroids. With extended process window offered by this new process (0.03-0.1% residual lanthanum in the metal) required to make CGI, this new process removes the stringent process control (0.01-0.02% residual magnesium in the metal) dictated by the magnesium process of making CGI.

System and method for porous plug removal and installation

A system and method for installing and removing a porous plug relative to a port of metallurgic ladle includes an extendable boom rotatable about vertical axis and pivotable up and down at a first end of the boom. A mast is coupled to a second end of the boom and rotatable about multiple axes relative to the boom to position or maintain the mast in a given orientation, such as in alignment with the port of the ladle in response to rotatable or pivotable movement of the boom. The mast includes a slider mast that is translatable along the length of the mast to insert the plug or retract the plug. The mast may also include jaw grippers to secure the plug and may be configured to rotate the plug relative to the mast. The system may automatically control the position and orientation of the boom, mast, and slider mast.

MOLTEN METAL STIRRING DEVICE AND CONTINUOUS CASTING DEVICE SYSTEM PROVIDED WITH SAME
20210001395 · 2021-01-07 · ·

In continuous casting, to provide products with excellent quality with high productivity. A molten metal from a melting furnace is stirred and driven by a Lorentz force due to crossing of magnetic lines of force from a magnet and direct current and sent to a mold while improving the quality of the molten metal, or a molten metal immediately before solidification in the mold by the Lorentz force to equalize the temperature of the molten metal immediately before solidification in the mold. As a result, finally a high quality product can be obtained, and the performance of the magnet can be maintained by cooling the magnet.

Method for manufacturing quasicrystal and alumina mixed particulate reinforced magnesium-based composite material

A method for manufacturing a quasicrystal and alumina mixture particles reinforced magnesium matrix composite, includes manufacturing a quasicrystal and alumina mixture particles reinforcement phase, including preparing raw materials for the quasicrystal and alumina mixture particles reinforcement phase including a pure magnesium ingot, a pure zinc ingot, a magnesium-yttrium alloy in which the content of yttrium is 25% by weight, and nanometer alumina particles, the elements having the following proportion by weight 40 parts of magnesium, 50-60 parts of zinc, 5-10 parts of yttrium and 8-20 parts of nanometer alumina particles of which the diameter is 20-30 nm, pretreating the metal raw materials, cutting the pure magnesium ingot, the pure zinc ingot and the magnesium-yttrium alloy into blocks, removing oxides attached on the surface of each metal block, placing the blocks into a resistance furnace to preheat at 180 C. to 200 C., and filtering out the absolute ethyl alcohol after standing, and drying.

Physical property improvement of iron castings using carbon nanomaterials
10844446 · 2020-11-24 · ·

A method is provided for fabricating iron castings for metallic components. The method for fabricating the iron castings may include forming a molten solution by melting carbon and iron and combining carbon nanomaterials with the molten solution. A first portion of the carbon nanomaterials combined with the molten solution may be dispersed therein. The method may also include cooling the molten solution to solidify at least a portion of the carbon thereof to fabricate the iron castings. The first portion of the carbon nanomaterials may be dispersed in the iron castings.