A molten metal level measuring device in a continuous molten metal level measuring device uses temperature compensation. The device includes a cylindrical bobbin, a liquid level measuring unit helically wound around an outer surface of the bobbin, a circular inner cylinder in which the bobbin and the liquid level measuring part are located and which seals the bobbin and the liquid level measuring part from the outside and has the same axial direction as the bobbin, and a cylindrical protective tube in which the inner cylinder is located and which has the same axial direction as the bobbin and has one open end. Thermocouples extend axially in the space between the inner cylinder and the protective tube, and a control unit controls the liquid level measuring part to measure a liquid level of the molten metal based on the temperatures measured by the thermocouples.

A molten metal level measuring device in a continuous molten metal level measuring device uses temperature compensation. The device includes a cylindrical bobbin, a liquid level measuring unit helically wound around an outer surface of the bobbin, a circular inner cylinder in which the bobbin and the liquid level measuring part are located and which seals the bobbin and the liquid level measuring part from the outside and has the same axial direction as the bobbin, and a cylindrical protective tube in which the inner cylinder is located and which has the same axial direction as the bobbin and has one open end. Thermocouples extend axially in the space between the inner cylinder and the protective tube, and a control unit controls the liquid level measuring part to measure a liquid level of the molten metal based on the temperatures measured by the thermocouples.

According to a first embodiment, a molten metal transferring system is provided. The system includes a device capable of lifting molten metal from a bath to a launder at varying quantity per unit of time. The system includes a sensor, such as a laser, arranged to monitor molten metal flow in the launder. The launder further includes a removeable insert facilitating, reversible modification of a cross-sectional area of the launder.

The invention relates to the field of aluminum wheel casting molds, and more particularly relates to a closed-loop control method and system for a mold temperature in a wheel casting process. The control method includes: step 1, acquiring data, that is, acquiring a plurality of mold position temperatures, and cooling pipeline opening and closing signals in a target wheel casting process according to a fixed frequency; step 2, storing, based on acquired mold opening and closing signals of casting equipment, the acquired data in a database in the form of a unique ID according to a single wheel casting process; step 3, calculating new process parameters based on the acquired plurality of position temperatures and time; and step 4, integrating the calculated process parameters, and issuing the process parameters to a PLC of a casting equipment to perform new casting. According to the invention, the temperature control parameters are calculated based on the acquired temperature data and time process to form the temperature control process of the casting process, which solves the technical problem of significant fluctuations in the quality of the low-pressure casting process of aluminum wheels and improves casting stability and yield.

In an injection cylinder which can be connected with a plunger, the internal portion of the cylinder part is partitioned by a piston into a rod-side chamber on the side of the piston rod and a head-side chamber on the opposite side. An accumulator can supply a hydraulic fluid to the head-side chamber. A head-use pressure sensor can detect a pressure of the head-side chamber. A flow control valve can control a flow rate of the hydraulic fluid discharged from the rod-side chamber. A control device includes an OP control part which starts open control driving the flow control valve to the opening direction after the start of supply of the hydraulic fluid from the accumulator to the head-side chamber conditional on the detection pressure of the head-use pressure sensor rising up to the predetermined set value.

In an injection cylinder which can be connected with a plunger, the internal portion of the cylinder part is partitioned by a piston into a rod-side chamber on the side of the piston rod and a head-side chamber on the opposite side. An accumulator can supply a hydraulic fluid to the head-side chamber. A head-use pressure sensor can detect a pressure of the head-side chamber. A flow control valve can control a flow rate of the hydraulic fluid discharged from the rod-side chamber. A control device includes an OP control part which starts open control driving the flow control valve to the opening direction after the start of supply of the hydraulic fluid from the accumulator to the head-side chamber conditional on the detection pressure of the head-use pressure sensor rising up to the predetermined set value.

A molten metal temperature control method includes: with respect to relations among a spheroidization distance traveled by a molten metal of an alloy from a nozzle tip to a position where the molten metal turns into droplets, the temperature of the molten metal inside the crucible, and a pressure acting on the molten metal inside the crucible, obtaining a relation between the temperature and the spheroidization distance at a predetermined pressure, and setting a predetermined temperature range of the temperature; measuring a spheroidization distance when discharging the molten metal from the crucible at the predetermined pressure, and specifying a temperature corresponding to the measured spheroidization distance; and comparing the specified temperature and the predetermined temperature range, and when the specified temperature is outside the predetermined temperature range, controlling the specified temperature so as to be within the predetermined temperature range by adjusting the temperature inside the crucible.

The invention relates to the field of aluminum wheel casting molds, and more particularly relates to a closed-loop control method and system for a mold temperature in a wheel casting process. The control method includes: step 1, acquiring data, that is, acquiring a plurality of mold position temperatures, and cooling pipeline opening and closing signals in a target wheel casting process according to a fixed frequency; step 2, storing, based on acquired mold opening and closing signals of casting equipment, the acquired data in a database in the form of a unique ID according to a single wheel casting process; step 3, calculating new process parameters based on the acquired plurality of position temperatures and time; and step 4, integrating the calculated process parameters, and issuing the process parameters to a PLC of a casting equipment to perform new casting. According to the invention, the temperature control parameters are calculated based on the acquired temperature data and time process to form the temperature control process of the casting process, which solves the technical problem of significant fluctuations in the quality of the low-pressure casting process of aluminum wheels and improves casting stability and yield.

A guide roller for a continuous casting machine includes a roller seat having bearings, a roller shaft mounted for rotation in the roller seat and at least one roller body mounted on the roller shaft and configured to support a billet. A passive optical sensor is mounted to the roller seat and configured to output optical signals, and an optical fiber extends from the passive optical sensor and is configured to convey the optical signals to a processor configured to determine one or more physical parameters of an installation position of the passive optical sensor based on the optical signals.

A guide roller for a continuous casting machine includes a roller seat having bearings, a roller shaft mounted for rotation in the roller seat and at least one roller body mounted on the roller shaft and configured to support a billet. A passive optical sensor is mounted to the roller seat and configured to output optical signals, and an optical fiber extends from the passive optical sensor and is configured to convey the optical signals to a processor configured to determine one or more physical parameters of an installation position of the passive optical sensor based on the optical signals.