Patent classifications
B22D11/00
Metal casting and rolling line
A continuous casting and rolling line for casting, rolling, and otherwise preparing metal strip can produce distributable metal strip without requiring cold rolling or the use of a solution heat treatment line. A metal strip can be continuously cast from a continuous casting device and coiled into a metal coil, optionally after being subjected to post-casting quenching. This intermediate coil can be stored until ready for hot rolling. The as-cast metal strip can undergo reheating prior to hot rolling, either during coil storage or immediately prior to hot rolling. The heated metal strip can be cooled to a rolling temperature and hot rolled through one or more roll stands. The rolled metal strip can optionally be reheated and quenched prior to coiling for delivery. This final coiled metal strip can be of the desired gauge and have the desired physical characteristics for distribution to a manufacturing facility.
Low-alloy high-strength seamless steel pipe for oil country tubular goods
Provided herein is a low-alloy high-strength seamless steel pipe. The steel pipe of the present invention has a composition that contains, in mass %, C: 0.20 to 0.50%, Si: 0.01 to 0.35%, Mn: 0.45 to 1.5%, P: 0.020% or less, S: 0.002% or less, 0: 0.003% or less, Al: 0.01 to 0.08%, Cu: 0.02 to 0.09%, Cr: 0.35 to 1.1%, Mo: 0.05 to 0.35%, B: 0.0010 to 0.0030%, Ca: 0.0010 to 0.0030%, Mg: 0.001% or less, and N: 0.005% or less, and in which the balance is Fe and incidental impurities. The steel pipe has a microstructure in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by predefined formulae is 20 or less per 100 mm.sup.2, and in which the number of oxide-base nonmetallic inclusions satisfying the composition ratios represented by other predefined formulae is 50 or less per 100 mm.sup.2.
Method for Producing Aluminum Alloy Extrusion
A method for producing an aluminum alloy extrusion includes: conducting extrusion processing using a casted billet of an aluminum alloy containing 6.0 to 7.0% by mass of Zn, 1.5 to 2.0% by mass of Mg, 0.20 to 1.50% by mass of Cu, 0.10 to 0.25% by mass of Zr, 0.005 to 0.05% by mass of Ti, 0.15 to 0.35% by mass of Mn, 0.25% by mass or less of Sr, content of Mn and Zr and Sr being 0.10 to 0.50% by mass, with the balance being Al and inevitable impurities to obtain an aluminum alloy extrusion; cooling the extrusion to 100° C. or less at a cooling rate of 50 to 750° C./min immediately after the extrusion processing; and then conducting an aging treatment which is performed in one-stage or two-stage and a heat treatment which is performed at higher temperature for a shorter time than the aging treatment.
Continuously Cast Mg Brass
A quantity of continuously cast Mg brass is made by the step of melting a charge of Mg brass and then continuously casting a rod of the Mg brass through a casting die. The casting die has been previously treated by continuously casting a melt of copper or brass through it to clean out Mg deposits formed by an earlier continuous casting of Mg brass which formed the Mg deposits. The quantity of continuously cast Mg brass may be in the form of EDM wire. These methods may be used to purify scrap or used brass, by removing metal oxides to improve the material quality, thus reducing the need to use premium priced virgin copper and zinc.
Aluminum alloy thick plate
An aluminum alloy thick plate is formed of an aluminum alloy including Mg of 2.0 to 5.0 mass %, and has a plate thickness of 300 to 400 mm. A is 700 pieces/cm.sup.2 or less and B is 1.3 times or more as large as A, where (i) A (pieces/cm.sup.2) is a maximum value in numbers of crystallized products with a maximum length of 60 μm or more per unit area in each of positions located at a center portion in a thickness direction and at positions of 0.39 Wa to 0.48 Wa in a plate width direction; and (ii) B (pieces/cm.sup.2) is a maximum value in numbers of crystallized products with a maximum length of 60 μm or more per unit area in each of positions located at the center portion in the thickness direction and at positions of 0.12 Wa to 0.30 Wa in the plate width direction.
Electromagnetic stirring device in a mould for casting aluminium or aluminium alloys, stirring method in a mould for casting aluminium or aluminium alloys, mould and casting machine for casting aluminium or aluminium alloys
Electromagnetic stirring device in a mould for casting aluminium or aluminium alloys, wherein the electromagnetic stirring device has a winding core of conductive coils intended for the circulation of a current generating an electromagnetic field of stirring of the molten metal inside the mould. A mould, casting machine and casting plant provided with such an electromagnetic stirring device are also provided. A stirring method in a mould for casting aluminium or aluminium alloys is disclosed, including a phase of supply of phase-shifted currents on an electromagnetic stirring device in a mould.
REDUCED FINAL GRAIN SIZE OF UNRECRYSTALLIZED WROUGHT MATERIAL PRODUCED VIA THE DIRECT CHILL (DC) ROUTE
Grain size of a deliverable metal product can be improved by pre-setting recrystallization-suppressing dispersoids during casting. The outer regions of a direct chill cast embryonic ingot can undergo reheating before casting is complete. Through unique wiper placement and/or other reheating techniques, the temperature of the ingot can be permitted to reheat (e.g., up to approximately 410° C. to approximately 420° C.), allowing dispersoids to form. Stirring and/or agitation of the molten sump can facilitate formation of a deeper sump and desirably fine grain size as-cast. The formation of dispersoids during and/or immediately after casting can pin the grain boundaries at the desirably fine grain size, encouraging the same grain sizes even after a later recrystallization and/or solutionizing step.
SLAB AND CONTINUOUS CASTING METHOD THEREOF
This slab is a slab of high-Al steel containing C: 0.02 mass % to 0.50 mass % and Al: 0.20 mass % to 2.00 mass %, in which, in a case where [Zr], [Ti], [Al], and [N] each represent a content (mass %) in the slab, a Zr content and a Ti content satisfy a relationship of [Zr]+0.2×[Ti]≥4/3×[Al]×[N], and the Zr content satisfies a relationship of 0.0010 mass %≤[Zr].
SLAB AND CONTINUOUS CASTING METHOD THEREOF
This slab is a slab of high-Al steel containing C: 0.02 mass % to 0.50 mass % and Al: 0.20 mass % to 2.00 mass %, in which, in a case where [Zr], [Ti], [Al], and [N] each represent a content (mass %) in the slab, a Zr content and a Ti content satisfy a relationship of [Zr]+0.2×[Ti]≥4/3×[Al]×[N], and the Zr content satisfies a relationship of 0.0010 mass %≤[Zr].
ULTRASONIC TREATMENT FOR MICROSTRUCTURE REFINEMENT OF CONTINUOUSLY CAST PRODUCTS
Described herein are techniques for improving the grain structure of a metal product by applying ultrasonic energy to a continuously cast metal product at a position downstream from the casting region and allowing the ultrasonic energy to propagate through the metal product to the solidification region. At the solidification region, the ultrasonic energy can interact with the growing metal grains, such as to deagglomerate and disperse nucleating particles and to disrupt and fragment dendrites as they grow, which can promote additional nucleation and result in smaller grain sizes.