A method for preparing an aluminum carbon composite by using a foam aluminum includes the following steps. Electromagnetic stirring and drying are performed on the foam aluminum and a carbon material to obtain a foam aluminum preform; an aluminum block is melted into aluminum liquid, the aluminum liquid is adjusted to qualified aluminum liquid, the qualified aluminum liquid is cooled to a temperature of 620˜650° C. and keeping the temperature to make the qualified liquid aluminum become a semi-solid state, then the foam aluminum preform is pressed into the qualified liquid aluminum and performing electromagnetic stirring. A mold is heated to a certain temperature and extrusion molding is performed to obtain a carbon reinforced aluminum matrix composite material. The method overcomes a problem that the carbon material and the aluminum matrix have poor wettability and are not easy to be added into the aluminum matrix.

An insert (cover member) is formed of an iron-based alloy. A casting mold is constituted by a fixed mold and a movable mold. An insert housing portion (cover housing portion) for housing the insert is formed in a separation surface between the fixed mold and the movable mold, and a magnet is embedded in the insert housing portion of either the fixed mold or the movable mold. A robot grips the insert with a gripping portion (hand) to convey the insert to a position facing the insert housing portion, releases the insert at the facing position in a state where a predetermined clearance is secured between the insert and the insert housing portion, and causes the insert to be attracted to the insert housing portion by the magnet.

A wear-resistant component includes a substrate formed from a metal, defining a bore, and having a bore surface. The substrate includes a first region having a first microstructure adjacent the bore surface and a first average particle size. The substrate also includes a second region having a second microstructure adjacent the first microstructure and a second average particle size. The first average particle size is larger than the second average particle size. A system and a method of forming the wear-resistant coating are also described.

A wear-resistant component includes a substrate formed from a metal, defining a bore, and having a bore surface. The substrate includes a first region having a first microstructure adjacent the bore surface and a first average particle size. The substrate also includes a second region having a second microstructure adjacent the first microstructure and a second average particle size. The first average particle size is larger than the second average particle size. A system and a method of forming the wear-resistant coating are also described.

A method for heat treating cast aluminum alloy components that includes obtaining a casting formed from an aluminum alloy having a silicon constituent and at least one metal alloying constituent, and heating the casting to a first casting temperature that is below but within 10° C. of a predetermined silicon solution temperature at which the silicon constituent rapidly enters into solid solution. The method also includes increasing the rate of heat input into the casting to raise the temperature of the casting to a second casting temperature that is above but within 10° C. of a predetermined alloying metal solution temperature at which the at least one metal alloying constituent rapidly enters into solid solution, maintaining the casting at the second casting temperature for a period of time that is less than about 20 minutes, and then quenching the casting to a temperature less than or about 250° C.

A method for heat treating cast aluminum alloy components that includes obtaining a casting formed from an aluminum alloy having a silicon constituent and at least one metal alloying constituent, and heating the casting to a first casting temperature that is below but within 10° C. of a predetermined silicon solution temperature at which the silicon constituent rapidly enters into solid solution. The method also includes increasing the rate of heat input into the casting to raise the temperature of the casting to a second casting temperature that is above but within 10° C. of a predetermined alloying metal solution temperature at which the at least one metal alloying constituent rapidly enters into solid solution, maintaining the casting at the second casting temperature for a period of time that is less than about 20 minutes, and then quenching the casting to a temperature less than or about 250° C.

Proposed is an electromagnetic vibration stirring device of semi-solid high pressure casting equipment. The electromagnetic vibration stirring device includes: a ring-shaped casing including an inner wall into which a sleeve is inserted and an outer wall spaced apart from the inner wall; and a magnetic field generating unit located between the inner wall and the outer wall of the casing, and including a plurality of electromagnets radially arranged at equal intervals around the sleeve in a circumferential direction of the sleeve, each of the electromagnets including a core and a coil surrounding the core. The magnetic field generating unit generates a magnetic field by applying a current to the electromagnets in a clockwise or counterclockwise direction, and each portion of a semi-solid molten metal is sequentially vibrated by the magnetic field along the circumferential direction of the sleeve, thereby controlling a microstructure of the molten metal.

Lubricant compositions and methods of producing die-cast products by applying such a lubricant composition to a working surface of a die prior to casting a product from a molten metal injected into the die. The composition serves as lubricant between the die and resulting product, and contains at least one active component that reacts with an oxide of the metal to remove a layer of the oxide that forms on a surface of the melt during the die casting process.

A ring for a connection element includes a contact portion intended to cooperate with a contact surface of another ring and a fastening portion intended to be secured to a support. The contact portion is made of a first metallic material and the fastening portion is made of a second metallic material, the hardness of the first material being substantially greater than that of the second material, and the toughness of the second material being substantially greater than that of the first material, the contact portion and the fastening portion being of one piece construction.

A base plate is a portion of a housing of a disk drive apparatus, including a base body being a casting product, and an electrodeposition coating film covering at least a portion of a surface of the base body. The base body includes a bottom plate rectangular as viewed from an axial direction, a pivot post, and a protrusion. The bottom plate extends perpendicular to a rotation axis of a disk that extends vertically and a swing axis of a head that is disposed in a different position from the rotation axis and that extends vertically. The head reads or writes information from or to the disk. The pivot post protrudes upward from an upper surface of the bottom plate along the swing axis. The protrusion is provided protruding radially outward from a peripheral surface of the pivot post and protruding to the upper surface of the bottom plate.