Patent classifications
B22D19/00
PISTON FOR INTERNAL COMBUSTION ENGINE, AND PRODUCTION METHOD AND PRODUCTION DEVICE FOR PISTON FOR INTERNAL COMBUSTION ENGINE
Piston has crown portion 2 having crown surface 2a defining combustion chamber, thrust-side and anti-thrust-side skirt portions 3a, 3b formed integrally with crown portion and sliding on cylinder wall surface, a pair of apron portions 4a, 4a joined to skirt portions in circumferential direction, recessed portion 6 formed on back surface that is opposite side to crown surface and extending between skirt portions along substantially longitudinal direction, and a plurality of protrusions 7 formed integrally with bottom surface of recessed portion and extending along arrangement direction of skirt portions. At least one end edge in longitudinal direction of protrusion is integrally connected to inner side surface, facing one end edge of protrusion, of recessed portion. Adequate transcription performance to molding surface can therefore be ensured while removing remains of air on bottom side of recessed portion of mold for molding protrusions on crown portion back surface during casting.
HIGH STRENGTH CAST IRON FOR CYLINDER LINERS
A cast iron having high strength, hardness, and thermal conductivity for a cylinder liner of an internal combustion engine is provided. The cast iron includes 3.2 wt. % to 3.8 wt. % carbon, 2.2 wt. % to 3.2 wt. % silicon, 0.5 wt. % to 1.3 wt. % copper, and at least 75.0 wt. % iron, based on the total weight of the cast iron. The cast iron further includes 0.01 wt. % to 0.5 wt. % manganese, 0.01 wt. % to 0.2 wt. % chromium, up to 0.3 wt. % phosphorous, up to 0.05 wt. % sulfur, up to 0.2 wt. % tin, and up to 0.1 wt. % magnesium, based on the total weight of the cast iron. Preferably, the cast iron is free of molybdenum, nickel, and vanadium. The cast iron is also heat treated and solidifies to achieve fully spheroidal graphite.
CAST CONTACT PADS
A contact pad is provided having a load-engaging front surface and an oppositely-facing rear surface, preferably comprising a cast metal contact pad having at least one depression adjacent to the rear surface and a tile embedded within the depression such that the tile has an exposed surface, and a wear element on the exposed surface. A method for manufacturing a contact pad having a load-engaging front surface and an oppositely-facing rear surface preferably includes the steps of embedding a mild steel tile within a contact pad casting pattern such that, once embedded, the embedded tile has an exposed weldable surface, casting the contact pad from ductile cast iron and applying a wear element on the weldable surface.
CAST CONTACT PADS
A contact pad is provided having a load-engaging front surface and an oppositely-facing rear surface, preferably comprising a cast metal contact pad having at least one depression adjacent to the rear surface and a tile embedded within the depression such that the tile has an exposed surface, and a wear element on the exposed surface. A method for manufacturing a contact pad having a load-engaging front surface and an oppositely-facing rear surface preferably includes the steps of embedding a mild steel tile within a contact pad casting pattern such that, once embedded, the embedded tile has an exposed weldable surface, casting the contact pad from ductile cast iron and applying a wear element on the weldable surface.
Earth-boring tools and methods of forming earth-boring tools
A fixed-cutter earth-boring tool includes a first blade substantially comprising a first material having a first elastic modulus at a temperature, and a second blade substantially comprising a second material having a second elastic modulus at the temperature. The second elastic modulus is different from the first elastic modulus. A method of forming an earth-boring tool includes forming a bit body having a plurality of blades, and providing at least one cutting element on at least one of the plurality of blades. Some fixed-cutter earth-boring drill bits include a first blade exhibiting a first deflection when subjected to a load, and a second blade exhibiting a second deflection when subjected to the load. The first deflection may be a continuous function of the load, and the second deflection may be a discontinuous function of the load.
Earth-boring tools and methods of forming earth-boring tools
A fixed-cutter earth-boring tool includes a first blade substantially comprising a first material having a first elastic modulus at a temperature, and a second blade substantially comprising a second material having a second elastic modulus at the temperature. The second elastic modulus is different from the first elastic modulus. A method of forming an earth-boring tool includes forming a bit body having a plurality of blades, and providing at least one cutting element on at least one of the plurality of blades. Some fixed-cutter earth-boring drill bits include a first blade exhibiting a first deflection when subjected to a load, and a second blade exhibiting a second deflection when subjected to the load. The first deflection may be a continuous function of the load, and the second deflection may be a discontinuous function of the load.
Compactor tooth base having a trench extending around a core
A base for forming a tooth for a wheel of a landfill compactor vehicle. The tooth comprises said base and a cap of a cast metal material formed on said base. The base comprises a block, a core and a lip. The block is adapted to be mounted on said landfill compactor vehicle wheel. The core, which is disposed on a cap-facing side of the base, is for receiving molten metal material during a casting operation and remains embedded in the cap. The lip is disposed around a periphery of the base and is also for receiving said molten metal material, in cooperation with the core. The lip at least partially surrounds the cap-facing side and the core and helps in reducing or preventing imperfections, such as cracks, which could otherwise form at the interface between the base and the cap following the casting operation.
Compactor tooth base having a trench extending around a core
A base for forming a tooth for a wheel of a landfill compactor vehicle. The tooth comprises said base and a cap of a cast metal material formed on said base. The base comprises a block, a core and a lip. The block is adapted to be mounted on said landfill compactor vehicle wheel. The core, which is disposed on a cap-facing side of the base, is for receiving molten metal material during a casting operation and remains embedded in the cap. The lip is disposed around a periphery of the base and is also for receiving said molten metal material, in cooperation with the core. The lip at least partially surrounds the cap-facing side and the core and helps in reducing or preventing imperfections, such as cracks, which could otherwise form at the interface between the base and the cap following the casting operation.
Coating for a carrier material, core part for producing a composite part, composite part, and method for producing a composite part
A coating for a carrier material made of a steel material for joining to an aluminum material includes a first sublayer on the core part side and a second sublayer on the outside. On average, the coating includes approximately 1 to 10 wt. % silicon and iron, the remainder being aluminum. The first sublayer at least approximately includes 42 wt. % iron, 11 wt. % silicon, and no more than approximately 45 wt. % aluminum, which constitutes the remainder, and has a thickness of no more than approximately 3.5 μm. The second sublayer includes approximately 1 to 10 wt. % silicon, the remainder being aluminum, and has a thickness of approximately 5 to approximately 95 μm.
Die cast component
A die cast component includes an insert element with a plurality of form-fitting elements which are designed for the form-fitting connection of the insert element with a casting material. A ratio of a component wall thickness to a wall thickness of the insert element is a maximum of 4.