A component is provided and includes a core including a ceramic matrix composite material, one or more cooling channels formed about the core, an outer metal shell disposed about the core and the one or more cooling channels and a protective material between the core and the outer metal shell. The one or more cooling channels are formed about the core as an array of cooling channels in the protective material.

A ceramic resin is provided, along with its methods of formation and use. The ceramic resin may include a crosslinkable precursor, a photoinitiator, ceramic particles, and pore forming particles. The ceramic resin may be utilized to form a ceramic casting element, such as via a method that includes forming a layer of the ceramic resin; applying light onto the ceramic resin such that the photoinitiator initiates polymerization of the crosslinkable precursor to form a crosslinked polymeric matrix setting the ceramic particles and the pore forming particles; and thereafter, heating the crosslinked polymeric matrix to a first temperature to burn out the pore forming particles.

A decoring hammer for decoring cast workpieces, includes: —a housing; —a striker which is coupled to the housing and which includes a contact surface serving for contact on the cast workpiece to be decored. Moreover, a downholder is formed which is coupled to the housing and which includes a downholder surface serving for contact on the cast workpiece to be decored, wherein the striker is displaceable relative to the downholder.

A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.

A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.

Integrated core-shell investment casting molds that provide tongue or groove structures corresponding, respectively, to groove or tongue structures in the surface of the turbine blade or stator vane, including in locations that are otherwise inaccessible provide a pathway to restrict cooling flow between turbine blades to the flowpath.

A method of forming a component by investment casting includes disposing at least a portion of an investment casting pin within a core. The investment casting pin includes a ceramic base pin having a perimeter and a length extending perpendicular to the perimeter and a sacrificial coating disposed about the perimeter of the ceramic base pin along at least a portion of the length of the ceramic base pin. A metal casting is formed around the core. The core and the sacrificial coating are leached with a leaching solution and the investment casting pin is removed from the metal casting.

The disclosure includes manufacturing a semimanufactured cylinder head (3) having a shielding curtain portion (16g) and spraying metal powder (P) onto an annular valve seat portion (16f) using a cold spray method to form a valve seat film (16b). The shielding curtain portion (16g) projects in an annular shape from an annular edge portion of an opening portion (16a) of an intake port (16) or an opening portion (17a) of an exhaust port (17) toward the center (C) of the port. The annular valve seat portion (16f) is located on an outer side of the port than the shielding curtain portion (16g).

Integrated core-shell investment casting molds that provide tongue or groove structures corresponding, respectively, to groove or tongue structures in the surface of the turbine blade or stator vane, including in locations that are otherwise inaccessible provide a pathway to restrict cooling flow between turbine blades to the flowpath.

A method and casting core for forming a landing for welding a baffle inserted into an airfoil are disclosed, wherein the baffle landing of the blade or vane is formed in investment casting by the casting core rather than by wax, reducing tolerances and variability in the location of the baffle inserted into the cooling cavity of airfoil when the baffle is welded to the baffle landing.