B22D29/00

Cast product having alumina barrier layer

To provide a cast product having an alumina barrier layer and method for producing the same. A cast product having an alumina barrier layer of the present invention is a cast product in which an alumina barrier layer containing Al.sub.2O.sub.3 is formed on the surface of a cast body, and the cast body contains C: 0.3 mass % to 0.7 mass %, Si: 0.1 mass % to 1.5 mass %, Mn: 0.1 mass % to 3 mass %, Cr: 15 mass % to 40 mass %, Ni: 20 mass % to 55 mass %, Al: 2 mass % to 4 mass %, rare earth element: 0.005 mass % to 0.4 mass %, W: 0.5 mass % to 5 mass % and/or Mo: 0.1 mass % to 3 mass %, and 25 mass % or more of Fe in the remainder and an inevitable impurity, and 80 mass % or more of the rare earth element is La.

Cast product having alumina barrier layer

To provide a cast product having an alumina barrier layer and method for producing the same. A cast product having an alumina barrier layer of the present invention is a cast product in which an alumina barrier layer containing Al.sub.2O.sub.3 is formed on the surface of a cast body, and the cast body contains C: 0.3 mass % to 0.7 mass %, Si: 0.1 mass % to 1.5 mass %, Mn: 0.1 mass % to 3 mass %, Cr: 15 mass % to 40 mass %, Ni: 20 mass % to 55 mass %, Al: 2 mass % to 4 mass %, rare earth element: 0.005 mass % to 0.4 mass %, W: 0.5 mass % to 5 mass % and/or Mo: 0.1 mass % to 3 mass %, and 25 mass % or more of Fe in the remainder and an inevitable impurity, and 80 mass % or more of the rare earth element is La.

Device and method for producing metal slugs

A device and method for producing metal slugs, in which: a movable support has a plurality of cavities separated by partition walls, such that the cavities travel over a path, a feeding means is positioned above a location on said path and is capable of forming a stream of molten metal, flowing under the effect of gravity, such that, during the continuous movement of the movable support, the continuous stream of molten metal from the feeding means is divided or fragmented into slugs formed successively in said cavities, under the effect of said partition walls.

ADDITIVELY MANUFACTURED CASTING CORE-SHELL MOLD WITH INTEGRATED FILTER AND CERAMIC SHELL

The present disclosure relates to a method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a filter, first core portion, a first shell portion, and at least one first cavity between the core portion and the first shell portion. The core-shell mold may manufactured using an additive manufacturing process and may include an integrated ceramic filter. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.

Method for producing casting molds, cores and basic mold materials regenerated therefrom

What are described is a process for producing casting molds, cores and mold base materials regenerated therefrom, a mixture for combination with a solution or dispersion comprising waterglass for production of casting molds and/or cores, a molding material mixture, a mold base material mixture, and a casting mold or a core. What is also described is the corresponding use of an amount of particulate sheet silicates having a d.sub.90 of less than 45 μm or a corresponding mixture as additive for production of a molding material mixture comprising waterglass and particulate amorphous silicon dioxide, which is cured by chemical reaction of constituents of the molding material mixture with one another, in the production of a casting mold or a core, to facilitate the breakdown and/or to increase the regeneratability of the casting mold or core.

Techniques for casting from additively fabricated molds and related systems and methods
11097449 · 2021-08-24 · ·

According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

Techniques for casting from additively fabricated molds and related systems and methods
11097449 · 2021-08-24 · ·

According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

Decoring machine for decoring cast workpieces, and method for producing cast workpieces

The invention relates to a decoring machine (1) for decoring cast workpieces (2). The decoring machine (1) comprises: a machine frame (3); a machine table (6), which is coupled to the machine frame (3) by means of a mounting bracket (7); a first eccentric mass (10), which is mounted in a rotatable manner on the machine table (6); a second eccentric mass (12), which is mounted in a rotatable manner on the machine table (6), wherein the second eccentric mass (12) is driven in the opposite direction to the first eccentric mass (10); a workpiece carrier (21) for receiving the cast workpiece (2) to be decored, wherein the workpiece carrier (21) is coupled to the machine table (6) by means of a rotary mounting (22), wherein the rotary mounting (22) is configured in such a way that the workpiece carrier (21) is mounted so as to be rotatable about a horizontal axis of rotation (23) relative to the machine table (6).

PARENT BORE CYLINDER BLOCK OF AN OPPOSED-PISTON ENGINE

A parent bore cylinder block of an internal combustion, opposed-piston engine includes cooling passages that are formed using a 3-D printed casting core. The casting core can include portions that are ceramic. The parent bore cylinder block can include multiple cylinders, each cylinder with cooling passages and turbulence inducing features in those cooling passages, particularly surrounding the central portions of the cylinders.

PARENT BORE CYLINDER BLOCK OF AN OPPOSED-PISTON ENGINE

A parent bore cylinder block of an internal combustion, opposed-piston engine includes cooling passages that are formed using a 3-D printed casting core. The casting core can include portions that are ceramic. The parent bore cylinder block can include multiple cylinders, each cylinder with cooling passages and turbulence inducing features in those cooling passages, particularly surrounding the central portions of the cylinders.