Patent classifications
B22D30/00
Mold shakeout system
A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.
Casting system
A casting system and process employs sealed lightweight mold segments that are assembled into a fixture that serves as a mold transportation device that is delivered via a mold line to a production line roll-over system which performs as a metal pouring station. This system may be employed in sand, semi-permanent and permanent casting environments. The fixture is pressurized with He, inverted by the roll-over system, then connected to a low-pressure furnace where metal pouring begins while maintaining pressurized He in the mold cavity. A counter-gravity delivery system allows the low-pressure furnace to deliver molten lightweight material that is free from oxides and dissolved hydrogen gas into the mold cavity.
Casting system
A casting system and process employs sealed lightweight mold segments that are assembled into a fixture that serves as a mold transportation device that is delivered via a mold line to a production line roll-over system which performs as a metal pouring station. This system may be employed in sand, semi-permanent and permanent casting environments. The fixture is pressurized with He, inverted by the roll-over system, then connected to a low-pressure furnace where metal pouring begins while maintaining pressurized He in the mold cavity. A counter-gravity delivery system allows the low-pressure furnace to deliver molten lightweight material that is free from oxides and dissolved hydrogen gas into the mold cavity.
METHOD TO CONTROL THE COOLING OF A FLAT METAL PRODUCT
A method of cooling of a flat metal product having a broad face and a temperature upper to 400° C., wherein the metal product is put in contact with a fluidized bed of solid particles, the solid particles having a direction of circulation (D) and capturing the heat released by the metal product and transferring the captured heat to a transfer medium wherein the metal product is put in contact with the solid particles so that its broad face is parallel to the direction (D) of circulation of the solid particles, a thermal cooling path of the metal product is defined, considering the product parameters of the metal product, a gas is injected for fluidizing the solid particles in a bubbling regime, the injection flow rate of said gas being controlled to match the defined cooling path of the metal product.
METHOD OF HEAT TRANSFER AND ASSOCIATED DEVICE
A method of heat transfer wherein a flat metal product having a broad face and a temperature upper to 400° C. is put in contact with a fluidized bed of solid particles, the solid particles having a direction of circulation (D), wherein the flat metal product is put in contact with the solid particles so that its broad face is parallel to the direction (D) of circulation of the solid particles and wherein a gas is injected so that the solid particles be in a bubbling regime, the solid particles capturing the heat released by the metal product and transferring the captured heat to a transfer medium. An associated device is also provided.
METHOD OF HEAT TRANSFER AND ASSOCIATED DEVICE
A method of heat transfer wherein a flat metal product having a broad face and a temperature upper to 400° C. is put in contact with a fluidized bed of solid particles, the solid particles having a direction of circulation (D), wherein the flat metal product is put in contact with the solid particles so that its broad face is parallel to the direction (D) of circulation of the solid particles and wherein a gas is injected so that the solid particles be in a bubbling regime, the solid particles capturing the heat released by the metal product and transferring the captured heat to a transfer medium. An associated device is also provided.
Casting molds, manufacture and use methods
A casting mold (260) comprises a shell (262) extending from a lower end (264) to an upper end (266) and having: an interior space (280) for casting metal; and an opening (268) for receiving metal to be cast. A plurality of thermocouples (900) are vertically-spaced from each other on the shell.
Casting molds, manufacture and use methods
A casting mold (260) comprises a shell (262) extending from a lower end (264) to an upper end (266) and having: an interior space (280) for casting metal; and an opening (268) for receiving metal to be cast. A plurality of thermocouples (900) are vertically-spaced from each other on the shell.
MOLD SHAKEOUT SYSTEM
A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.
Casting device
In a casting device, positions of discharge ends discharging cooling gas, of respective gas supply nozzles are adjusted in response to movement of a mold. This makes it possible to stably achieve high cooling performance for the mold by blowing of the cooling gas. To adjust the positions of the respective discharge ends, the gas supply nozzles are advanced or retreated, or are expanded or contracted. Further, a cooling chamber may include a radiation cooling portion that cools the mold by radiation, and the radiation cooling portion is disposed below the gas supply nozzles that are provided directly below a heat shielding body partitioning a heating chamber and the cooling chamber.