A system (100) for impregnation of castings is disclosed. The system (100) comprises a basket (10) and a gantry (50). The basket (10) includes a plurality of bins (12) and a stub (14) configured thereon. The plurality of bins (12) is adapted for holding the castings thereon and is lined with a partition sheet having a plurality of perforations (12A) and plurality of slots (12B) configured thereon. The gantry (50) includes grippers (16) configured thereon. The system (100) is designed to allow partial or full loading of the basket (10) with different castings held therein in a balanced manner to be impregnated without being damaged. The system (100) prevents excess sealant consumption from basket surfaces as well as prevents sticking of the sealant on gripper's pins (15) thereby preventing frequent blockage/jamming issues.

Disclosed in the present disclosure is a process for manufacturing an aluminum alloy wheel. The process flow comprises: casting, de-flashing, soaking, spinning, thermal treatment, de-gating, X-ray and machining. The process reduces the cost by about 18 yuan/piece and reduces the weight of the finished product by 0.7-1.1 Kg by improving the casting production efficiency and the product quality, saving original cooling compressed air, canceling pre-machining, preheating and spinning the thermal blank, thermally treating the thermal blank and the like, has the cost equivalent to the comprehensive manufacturing cost of an ordinary cast wheel, and improves the market competitiveness of the cast-spun wheel. The process realizes short flow, light weight and low cost for manufacturing a cast-spun wheel, achieves intelligence of machining, and is suitable for automatic production of large-batch cast-spun wheels.

Disclosed in the present disclosure is a process for manufacturing an aluminum alloy wheel. The process flow comprises: casting, de-flashing, soaking, spinning, thermal treatment, de-gating, X-ray and machining. The process reduces the cost by about 18 yuan/piece and reduces the weight of the finished product by 0.7-1.1 Kg by improving the casting production efficiency and the product quality, saving original cooling compressed air, canceling pre-machining, preheating and spinning the thermal blank, thermally treating the thermal blank and the like, has the cost equivalent to the comprehensive manufacturing cost of an ordinary cast wheel, and improves the market competitiveness of the cast-spun wheel. The process realizes short flow, light weight and low cost for manufacturing a cast-spun wheel, achieves intelligence of machining, and is suitable for automatic production of large-batch cast-spun wheels.

A nozzle guide vane for a gas turbine engine includes an integrally formed angled nozzle with radially outer and inner platforms and an airfoil extending therebetween. An internal cooling air passage extends between the platforms. A cooling air outlet in the inner platform communicates with the air passage and opens to an inter stage cavity between stages of the engine and is formed as part of the nozzle with an outlet axis angled with respect to a radial direction of the engine. A transition area between a radially outwards facing part of the nozzle and an approximately linear outlet part including the outlet axis is formed as a curved conduit bend. An investment casting core member includes a cone-shaped part that defines the bend, a support part attached to the cone-shaped part and a cylindrical part which extends to the surface of the inner platform.

The present disclosure generally relates to methods and apparatuses for forming cast parts having cast in features aligned with a casting core. The part is cast around a casting core within a casting shell. The casting core has a first feature that creates a corresponding second feature of the cast part. The casting core includes a third alignment feature that creates a corresponding fourth feature of the cast part spaced apart from the second feature of the cast part. A machining tool is aligned with the second feature of the cast part based on the fourth feature of the cast part. The machining tools machines the cast part to create the at least one passageway aligned with the second feature.

A process for making a braking band for a disc of a disc brake for motorcycles provides performing a casting by centrifugal casting of a predefined quantity of cast iron, obtaining a tubular semi-finished product, transversely cutting the tubular semi-finished product, obtaining a plurality of semi-finished bands having a thickness substantially equal to a thickness of the braking band, and cooling the semi-finished bands, obtaining semi-finished bands in spheroidal cast iron or mainly in spheroidal cast iron. The semi-finished bands are subjected to a chip removal process to obtain finished braking bands.

A method for producing a piston of an internal combustion engine, with a cooling duct, may include producing a piston blank with a cooling duct, closing an inlet and an outlet of the cooling duct by at least one closure element, machine-finishing the piston blank, and removing the at least one closure element.

In molten metal jetting, where droplets of metal are jetted to 3D print a part, each layer may be traversed each successive layer with a normalizing grinding wheel or other leveling device such as a layer to level each successive layer, and/or the melt reservoir or printing chamber may be filled with an anoxic gas mix to prevent oxidation.

The present disclosure generally relates to methods and apparatuses for forming cast parts having cast in features aligned with a casting core. The part is cast around a casting core within a casting shell. The casting core has a first feature that creates a corresponding second feature of the cast part. The casting core includes a third alignment feature that creates a corresponding fourth feature of the cast part spaced apart from the second feature of the cast part. A machining tool is aligned with the second feature of the cast part based on the fourth feature of the cast part. The machining tool machines the cast part to create the at least one passageway aligned with the second feature.

Methods for forming metal articles are provided. The methods include forming foam casting molds from polylactic acid for use in lost foam and sand casting processes. The PLA-based foam casting molds advantageously reduce cycle time, reduce overall cost, increase reusability of the foam casting molds, reduce costs associated with shipping the foam casting mold, and improve yield and quality of cast metal articles.