Methods and systems are provided for continuously producing cast metal components. An exemplary method includes feeding molten metal into a first mold at a fill station; maintaining a pressurized chamber at an elevated pressure; moving the first mold into the pressurized chamber, wherein the molten metal solidifies in the first mold under the elevated pressure; and removing the first mold from the pressurized chamber.

An intelligent automatic mold-exchanging system and an intelligent automatic mold-exchanging method are provided. The system include a mold storage unit, a mold assembly and disassembly unit, a mold temporary storage unit, a temporary storage mold pick-and-place unit, a plurality of processing machines, a plurality of mold position preparation units, an exchange mold pick-and-place unit, and a central control unit. The central control unit is electrically connected to the mold storage unit, the mold assembly and disassembly unit, the mold temporary storage unit, the temporary storage mold pick-and-place unit, the processing machines, the mold position preparation units, and the exchange mold pick-and-place unit. The mold storage unit, the mold assembly and disassembly unit, the mold temporary storage unit, the temporary storage mold pick-and-place unit, the processing machines, the mold position preparation units, and the exchange mold pick-and-place unit are disposed on a same production line.

Disclosed is a handle clamp for an exothermic mold. The clamp includes a pair of legs, each having a plurality of rods that are shaped to fit into engagement holes on sections of the mold. The rods of each leg engage with one section of the mold. Engagement brackets are rotatably disposed on one or more or the rods. The brackets each have a thumb bolt that can be extended toward a mold section connected with the clamp. When engaged with the mold section, the thumb bolt stabilizes the mold section on the handle. A detent mechanism is provided between the bracket and the leg of the handle. The detent mechanism releaseably holds the bracket in one of a selected plurality of rotational positions with respect to the rod. By selecting different rotational positions for the brackets, the handle can be configured to engage with different configurations of mold. The thumb bolts that are biased toward the mold section by a spring. The bolts include a key that can be aligned or misaligned with a key slot on the bracket. By aligning the key with the key with the key slot, the bolt can be moved toward or away from the mold section under the biasing force of the spring. By misaligning the key and key slot, the bolt can be locked into engagement with the mold section or else held in a disengaged position.

Disclosed is a handle clamp for an exothermic mold. The clamp includes a pair of legs, each having a plurality of rods that are shaped to fit into engagement holes on sections of the mold. The rods of each leg engage with one section of the mold. Engagement brackets are rotatably disposed on one or more or the rods. The brackets each have a thumb bolt that can be extended toward a mold section connected with the clamp. When engaged with the mold section, the thumb bolt stabilizes the mold section on the handle. A detent mechanism is provided between the bracket and the leg of the handle. The detent mechanism releaseably holds the bracket in one of a selected plurality of rotational positions with respect to the rod. By selecting different rotational positions for the brackets, the handle can be configured to engage with different configurations of mold. The thumb bolts that are biased toward the mold section by a spring. The bolts include a key that can be aligned or misaligned with a key slot on the bracket. By aligning the key with the key with the key slot, the bolt can be moved toward or away from the mold section under the biasing force of the spring. By misaligning the key and key slot, the bolt can be locked into engagement with the mold section or else held in a disengaged position.

A casting device of a large non-ferrous metal thin-walled structural component. A liquid outlet of the casting device is communicated with a casting sand box. The casting device comprises an L-shaped liquid storage cylinder, a pressure supplying cylinder, and a crystallization treater. Protective gas with the first gas pressure can be inflated into the top of the L-shaped liquid storage cylinder. The pressure supplying cylinder and the L-shaped liquid storage cylinder are integrally connected to form a U-shaped tube connector. Protective gas with the second gas pressure can be inflated into the top of the pressure supplying cylinder. A liquid inlet of the crystallization treater is communicated with the pressure supplying cylinder while a liquid outlet is communicated with the pouring system and the mold cavity. The crystallization treater is provided with a grain refining mechanism.

A method and system for indexing moulds using a flaskless moulding machine and a mould conveyor are provided. The method comprises: (i) forming one or more moulds, each of the one or more moulds being added to the mould string while the mould string is stationary by being brought into contact with the mould string. Once the one or more moulds has been added to the mould string, the method continues (ii) by advancing the mould string, in a single continuous motion, a distance corresponding to the sum of the thicknesses of the one or more moulds, wherein (1) the moulding machine assists the mould conveyor in advancing the mould string during a first part of the distance, and (2) the mould conveyor advances the mould string a second part of the distance, corresponding to the remainder of the distance, without assistance from the moulding machine.

A casting device of a large non-ferrous metal thin-walled structural component. A liquid outlet of the casting device is communicated with a casting sand box. The casting device comprises an L-shaped liquid storage cylinder, a pressure supplying cylinder, and a crystallization treater. Protective gas with the first gas pressure can be inflated into the top of the L-shaped liquid storage cylinder. The pressure supplying cylinder and the L-shaped liquid storage cylinder are integrally connected to form a U-shaped tube connector. Protective gas with the second gas pressure can be inflated into the top of the pressure supplying cylinder. A liquid inlet of the crystallization treater is communicated with the pressure supplying cylinder while a liquid outlet is communicated with the pouring system and the mold cavity. The crystallization treater is provided with a grain refining mechanism.

An intelligent automatic mold-exchanging system and an intelligent automatic mold-exchanging method are provided. The system include a mold storage unit, a mold assembly and disassembly unit, a mold temporary storage unit, a temporary storage mold pick-and-place unit, a plurality of processing machines, a plurality of mold position preparation units, an exchange mold pick-and-place unit, and a central control unit. The central control unit is electrically connected to the mold storage unit, the mold assembly and disassembly unit, the mold temporary storage unit, the temporary storage mold pick-and-place unit, the processing machines, the mold position preparation units, and the exchange mold pick-and-place unit. The mold storage unit, the mold assembly and disassembly unit, the mold temporary storage unit, the temporary storage mold pick-and-place unit, the processing machines, the mold position preparation units, and the exchange mold pick-and-place unit are disposed on a same production line.

A clean cell environment for a continuous roll-over electric induction batch casting furnace system is provided where each combination of batch charge, for example an ingot, induction melting (ingot-melt) process and mold-pour process are performed in a clean cell environment and each combination ingot-melt and mold-pour process is traceable as to the identity of the specific ingot, or other charge form (composition) and the mold (fabrication identifier).

A clean cell environment for a continuous roll-over electric induction batch casting furnace system is provided where each combination of batch charge, for example an ingot, induction melting (ingot-melt) process and mold-pour process are performed in a clean cell environment and each combination ingot-melt and mold-pour process is traceable as to the identity of the specific ingot, or other charge form (composition) and the mold (fabrication identifier).