B22D37/00

Pouring machine and method

A pouring machine is provided to constantly maintain the level of the surface of melt without a leak, or the like, to maintain a necessary and sufficient pouring rate. The pouring machine (1) that pours molten metal from a container into molds in a line comprises a bogie (10) that travels along the molds; a mechanism (20) for moving the container back and forth that moves the container perpendicularly to the direction that the bogie travels; a mechanism (40) for tilting the container that tilts the container; a weight detector (50) that detects the weight of molten metal in the container; a surface-of-melt detector (60) that detects the level at a pouring cup (110) of a mold (100); and a controller (70) that controls the angle of the tilt of the container by using the detected level and the detected weight.

SYSTEM FOR PRODUCING STEEL CASTINGS

To provide a system for producing steel castings that is simple and suitable to continuously produce many small steel castings. A system 1 comprises multiple furnaces 10 that are aligned and hold molten metal for cast steel, a pouring machine 20 that has a ladle 30 that receives the molten metal from the furnaces, wherein the pouring machine travels in parallel to a line of the furnaces and pours the molten metal into a mold 70 by tilting the ladle, a line 60 for conveying the molds that intermittently conveys molds that are aligned in parallel to a direction in which the pouring machine travels, wherein the line is located on the opposite side of the furnaces across the pouring machine, and a temperature sensor 38 that measures a temperature of the molten metal so as to generate an alarm if the temperature is low.

NON-CONTACTING MOLTEN METAL FLOW CONTROL

Systems and methods are disclosed for using magnetic fields (e.g., changing magnetic fields) to control metal flow conditions during casting (e.g., casting of an ingot, billet, or slab). The magnetic fields can be introduced using rotating permanent magnets or electromagnets. The magnetic fields can be used to induce movement of the molten metal in a desired direction, such as in a rotating pattern around the surface of the molten sump. The magnetic fields can be used to induce metal flow conditions in the molten sump to increase homogeneity in the molten sump and resultant ingot.

NON-CONTACTING MOLTEN METAL FLOW CONTROL

Systems and methods are disclosed for using magnetic fields (e.g., changing magnetic fields) to control metal flow conditions during casting (e.g., casting of an ingot, billet, or slab). The magnetic fields can be introduced using rotating permanent magnets or electromagnets. The magnetic fields can be used to induce movement of the molten metal in a desired direction, such as in a rotating pattern around the surface of the molten sump. The magnetic fields can be used to induce metal flow conditions in the molten sump to increase homogeneity in the molten sump and resultant ingot.

Double-acting switch valve

A double-acting switch valve includes a mounting bracket and two mutually backup sealing assemblies disposed on the mounting bracket, each of the two sealing assemblies including a carbon rod and a carbon rod moving assembly, the carbon rod moving assembly being configured to translate, and elevate or lower the carbon rod so as to block or open a metal liquid channel between two metal liquid furnaces. Two sealing assemblies which are mutually replaceable, where when the carbon rod on one of the sealing assemblies is worn down, the other sealing assembly may take its place to block the metal liquid outlet again via the carbon rod; and then the worn-down carbon rod is renewed. This design eliminates the time taken for replacing the carbon rod and can reduce the amount of the metal liquid discharged via the metal liquid outlet during replacement of the carbon rod.

SERIES-PARALLEL MOVABLE HEAVY-LOAD CASTING ROBOT

A series-parallel movable heavy-load casting robot, includes a four-driving-wheel type moving platform, a rotating device, an upright assembly, a lifting drive device, a parallel working arm, an end actuator and a binocular vision system. The four-driving-wheel type moving platform is driven by adopting four omnidirectional wheels, the platform utilizes rear hydraulic supporting legs and adjustable hydraulic supporting legs to implement stationary point self-balancing supporting, and a robot body has five freedom degrees of motion in space; and the rotating device and the lifting drive device can respectively implement rotating and lifting adjustment, the four-degree-of-freedom parallel working arm can carry out attitude adjustment for the end actuator, different end actuators can be changed according to working requirements.

SERIES-PARALLEL MOVABLE HEAVY-LOAD CASTING ROBOT

A series-parallel movable heavy-load casting robot, includes a four-driving-wheel type moving platform, a rotating device, an upright assembly, a lifting drive device, a parallel working arm, an end actuator and a binocular vision system. The four-driving-wheel type moving platform is driven by adopting four omnidirectional wheels, the platform utilizes rear hydraulic supporting legs and adjustable hydraulic supporting legs to implement stationary point self-balancing supporting, and a robot body has five freedom degrees of motion in space; and the rotating device and the lifting drive device can respectively implement rotating and lifting adjustment, the four-degree-of-freedom parallel working arm can carry out attitude adjustment for the end actuator, different end actuators can be changed according to working requirements.

SENSOR CONTROLLED LAUNDER FLOW
20240131577 · 2024-04-25 ·

According to a first embodiment, a molten metal transferring system is provided. The system includes a device capable of lifting molten metal from a bath to a launder at varying quantity per unit of time. The system includes a sensor, such as a laser, arranged to monitor molten metal flow in the launder. The launder further includes a removeable insert facilitating, reversible modification of a cross-sectional area of the launder.

SENSOR CONTROLLED LAUNDER FLOW
20240131577 · 2024-04-25 ·

According to a first embodiment, a molten metal transferring system is provided. The system includes a device capable of lifting molten metal from a bath to a launder at varying quantity per unit of time. The system includes a sensor, such as a laser, arranged to monitor molten metal flow in the launder. The launder further includes a removeable insert facilitating, reversible modification of a cross-sectional area of the launder.

Tundish funnel

A continuous casting machine is provided that includes a refractory tundish funnel. The tundish funnel has a tapered shape and is designed to sit on a tundish lid in order to channel steel from the ladle to the tundish bath. A collector can also be provided to channel the steel from the ladle. The collector has an opening with a cross-section that transitions from a cylindrical shape to a cross-shape.