A device for pumping molten metal includes a pump configured to pump molten metal, wherein the pump comprises (i) a motor, (ii) a shaft having a first end connected to the motor, and a second end connected to a rotor, wherein the rotor is configured to push molten metal upwards as it rotates. At least part of the shaft and the rotor are positioned in a conduit of a riser. The riser has an outer surface, a front, a bottom, a two-stage conduit, an inlet and an outlet above the inlet and below the motor. The two-stage conduit has a lower stage and a an upper stage, wherein the lower stage is generally cylindrical and the upper stage has a circular cross-sectional portion and one or more lobes extending from and in communication with the circular cross-sectional portion.

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.

Various embodiments provide an apparatus and methods for containing the molten materials within a melt zone during melting. The apparatus may include a vessel configured to receive a material for melting therein and an induction coil with unevenly spaced turns along its length. Induction coil can have a series of turns acting as a first (e.g., load) induction coil and a series of turns acting as a second (e.g., containment) induction coil. The material in the vessel can be heated and contained by the separated turns of the induction coil. A plunger can also assist in containing material during melting. Once the desired temperature is achieved and maintained for the molten material, operation of the induction coil can be stopped and the molten material can be ejected from the vessel into a mold using the plunger.

Various embodiments provide an apparatus and methods for containing the molten materials within a melt zone during melting. The apparatus may include a vessel configured to receive a material for melting therein and an induction coil with unevenly spaced turns along its length. Induction coil can have a series of turns acting as a first (e.g., load) induction coil and a series of turns acting as a second (e.g., containment) induction coil. The material in the vessel can be heated and contained by the separated turns of the induction coil. A plunger can also assist in containing material during melting. Once the desired temperature is achieved and maintained for the molten material, operation of the induction coil can be stopped and the molten material can be ejected from the vessel into a mold using the plunger.

The invention relates to a station for transferring a metal melt from a melting furnace into a transport crucible. The station includes a docking chamber, which has a docking opening and is designed to be docked to a filling opening of the transport crucible a suctioning device, which is designed to suction a gas from the docking chamber or from the transport crucible docked to the docking chamber, and a suction pipe, which has a suction channel extending between an inlet opening and an outlet opening. The inlet opening is arranged outside the docking chamber and the outlet opening is arranged in such a way that a metal melt flowing through the suction channel and exiting from the outlet opening passes through the docking opening.

The invention relates to a station for transferring a metal melt from a melting furnace into a transport crucible. The station includes a docking chamber, which has a docking opening and is designed to be docked to a filling opening of the transport crucible a suctioning device, which is designed to suction a gas from the docking chamber or from the transport crucible docked to the docking chamber, and a suction pipe, which has a suction channel extending between an inlet opening and an outlet opening. The inlet opening is arranged outside the docking chamber and the outlet opening is arranged in such a way that a metal melt flowing through the suction channel and exiting from the outlet opening passes through the docking opening.

A pouring metallic plug stick clamping mechanism for cast steel wheels. The mechanism includes: a cast iron frame, a movable adjusting groove, an internal fixing shaft, a first white ceramic ball, a second white ceramic ball, a third white ceramic ball, a retaining spring, a pressure regulating bolt, a control press button, a sector shaped panel, a metallic plug stick, and a blocking iron piece.

A pouring metallic plug stick clamping mechanism for cast steel wheels. The mechanism includes: a cast iron frame, a movable adjusting groove, an internal fixing shaft, a first white ceramic ball, a second white ceramic ball, a third white ceramic ball, a retaining spring, a pressure regulating bolt, a control press button, a sector shaped panel, a metallic plug stick, and a blocking iron piece.

Aspects of the invention relate to systems and devices for transferring molten metal. A powered device, such as a molten metal pump, which may be inside of a transfer chamber, includes a multi-stage rotor to move molten metal within a vessel. The molten metal may be moved out of the vessel and into another structure, which could be another vessel or a launder.