B22D37/00

Inspection device and casting system

An inspection device is a device that inspects the appearance of a target, including: an imaging device configured to image the target from a first direction; an illuminating unit configured to apply light to the target; and a controller configured to acquire a first inspection image by causing the imaging device to image the target to which light is applied from a first position, to acquire a second inspection image by causing the imaging device to image the target to which light is applied from a second position, and to inspect an appearance of the target based on the first inspection image, the second inspection image, and a reference image. The first position and the second position overlap each other when viewed from the first direction.

Inspection device and casting system

An inspection device is a device that inspects the appearance of a target, including: an imaging device configured to image the target from a first direction; an illuminating unit configured to apply light to the target; and a controller configured to acquire a first inspection image by causing the imaging device to image the target to which light is applied from a first position, to acquire a second inspection image by causing the imaging device to image the target to which light is applied from a second position, and to inspect an appearance of the target based on the first inspection image, the second inspection image, and a reference image. The first position and the second position overlap each other when viewed from the first direction.

METHOD OF MOLTEN METAL CASTING UTILIZING AN IMPACT PAD IN THE TUNDISH
20210323055 · 2021-10-21 · ·

A method of molten metal continuous casting utilizing an impact pad having a non-wavy spherical top in the tundish that is impacted by the stream of molten metal entering into the tundish wherein the flow of molten metal within the tundish is optimized to improve flow patterns, reduce dead zone areas, prevent splashing while filling the empty tundish, and eliminating the open “red” eye forming in the molten metal surface layer.

METHOD OF MOLTEN METAL CASTING UTILIZING AN IMPACT PAD IN THE TUNDISH
20210323055 · 2021-10-21 · ·

A method of molten metal continuous casting utilizing an impact pad having a non-wavy spherical top in the tundish that is impacted by the stream of molten metal entering into the tundish wherein the flow of molten metal within the tundish is optimized to improve flow patterns, reduce dead zone areas, prevent splashing while filling the empty tundish, and eliminating the open “red” eye forming in the molten metal surface layer.

CASTING EQUIPMENT
20210323050 · 2021-10-21 · ·

The invention provides a casting equipment (1) for casting melt (15) into a cast product (80) comprising a supply reservoir (10) for supplying the melt (15), a distribution reservoir (20), a casting apparatus (25) having a melt inlet connected to the distribution reservoir (20) for producing the cast product (80), a supply conduit (30) fluidly connecting the supply reservoir (10) and the distribution reservoir (20), an electromagnetic pump (35) provided on the supply conduit (30) and operable to generate a force in the melt (15) in the supply conduit (30), a level sensor (40) for measuring a level of the melt (15) in the distribution reservoir (20) and/or in the supply reservoir (10), a controller operably connected to the pump (35) and the level sensor (40), wherein the supply conduit (30) is sealed or sealable from a pressure of the atmosphere, wherein the controller is configured to control an operation of the pump (35) based on a level signal from the level sensor (40), and wherein, at least during a steady-state casting operation, the casting equipment is configured such that the supply conduit (30) defines a flow path that has a point that is higher than a surface of the melt in the supply reservoir (10) and/or the distribution reservoir (20), and the pump (35) is operated such that the metal level in the distribution reservoir (20) is at a predefined level such as to control a pressure of the melt (15) in the melt inlet of the casting apparatus (25).

CASTING EQUIPMENT
20210323050 · 2021-10-21 · ·

The invention provides a casting equipment (1) for casting melt (15) into a cast product (80) comprising a supply reservoir (10) for supplying the melt (15), a distribution reservoir (20), a casting apparatus (25) having a melt inlet connected to the distribution reservoir (20) for producing the cast product (80), a supply conduit (30) fluidly connecting the supply reservoir (10) and the distribution reservoir (20), an electromagnetic pump (35) provided on the supply conduit (30) and operable to generate a force in the melt (15) in the supply conduit (30), a level sensor (40) for measuring a level of the melt (15) in the distribution reservoir (20) and/or in the supply reservoir (10), a controller operably connected to the pump (35) and the level sensor (40), wherein the supply conduit (30) is sealed or sealable from a pressure of the atmosphere, wherein the controller is configured to control an operation of the pump (35) based on a level signal from the level sensor (40), and wherein, at least during a steady-state casting operation, the casting equipment is configured such that the supply conduit (30) defines a flow path that has a point that is higher than a surface of the melt in the supply reservoir (10) and/or the distribution reservoir (20), and the pump (35) is operated such that the metal level in the distribution reservoir (20) is at a predefined level such as to control a pressure of the melt (15) in the melt inlet of the casting apparatus (25).

Device and method for sensing a conveying rate of a liquid material

The invention relates to a device and to a method for sensing a conveying rate at which liquid material is filled into a metallurgical target vessel (6) from a pivotable starting vessel (4). For this purpose, means for determining an amount of liquid material with which the initial vessel (4) has been filled and means for sensing an amount of the liquid material which is discharged toward the target vessel (6) or filled into the target vessel (6) by pivoting of the starting vessel (4) are provided.

Device and method for sensing a conveying rate of a liquid material

The invention relates to a device and to a method for sensing a conveying rate at which liquid material is filled into a metallurgical target vessel (6) from a pivotable starting vessel (4). For this purpose, means for determining an amount of liquid material with which the initial vessel (4) has been filled and means for sensing an amount of the liquid material which is discharged toward the target vessel (6) or filled into the target vessel (6) by pivoting of the starting vessel (4) are provided.

Molten metal transfer vessel with pump

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.

Molten metal transfer vessel with pump

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.