Patent classifications
B22D43/00
Ceramic filter and manufacturing method therefor
In order to enable stable provision of an upward release tube-type ceramic filter used in a molten metal bath and having a side wall with a height of 300 mm or greater, this method for manufacturing a ceramic filter, which is an upward release tube-type integrally molded article for removing unwanted substances from molten metal, has: a step for kneading a mixture of an aggregate comprising ceramic particles, a prescribed binding agent, and water to prepare a base material; a step for integrally forming an upward release tube-type ceramic filter precursor from the prepared base material; step for drying the precursor; a step for providing a retainer for the dried precursor for supporting a side wall of the precursor; a step for subsequently sintering the precursor; and a step for removing the retainer after sintering.
Ceramic filter and manufacturing method therefor
In order to enable stable provision of an upward release tube-type ceramic filter used in a molten metal bath and having a side wall with a height of 300 mm or greater, this method for manufacturing a ceramic filter, which is an upward release tube-type integrally molded article for removing unwanted substances from molten metal, has: a step for kneading a mixture of an aggregate comprising ceramic particles, a prescribed binding agent, and water to prepare a base material; a step for integrally forming an upward release tube-type ceramic filter precursor from the prepared base material; step for drying the precursor; a step for providing a retainer for the dried precursor for supporting a side wall of the precursor; a step for subsequently sintering the precursor; and a step for removing the retainer after sintering.
Molten metal filtration device
This filtration device 10 has a can body 20 having a reservoir 3 that connects to an opening 9 at the top, and a filtration unit 40 which is detachably installed in the reservoir. The filtration unit has a support plate 42, and filtration tubes 41 of bottomed cylindrical shape fastened to the support plate. The side wall 22 of the can body 20 has a protruding locking part 30 for installation of the filtration unit so that the filtration tubes are suspended from the support plate 42, with the openings 43 thereof facing upward. With the support plate 42 locked into the locking part 30, pressing members 70 for pressing the support plate 42 downward from the upper surface side in sections thereof lying towards the peripheral edge S in relation to the fastening locations of the filtration tubes 41 are deployed, making it possible for the support plate 42 to be fastened in clamped fashion by the locking part 30 and the pressing members 70.
Casting mold
Provided is a casting mold with which it is possible to apply air-blow to a bottom part of a groove in a core without moving forward/backward the core relative to the mold body. This casting mold is provided with a first mold and a second mold for forming, between the first mold and the second mold, a cavity used to produce a cast article, wherein the second mold has a second mold body and a core, which protrudes from the second mold body in a first direction toward the first mold and is used to forms a hollow part in the cast article, the core is provided with a groove part that opens in the first direction and is recessed in a second direction opposite from the first direction, and the second mold is provided with an air supply flow passage for supplying air for blowing toward a bottom part of the groove part.
HIGH PRESSURE FILTER APPARATUS AND RELATED METHODS
Described are high pressure filter housings and apparatuses that are useful to contain a fluid under high pressure, with example housings including first and second pieces having complimentary tapered joint surfaces that can form a fluid-tight seal without a gasket located between the surfaces, and methods of making and using the high pressure filter apparatuses.
TUNDISH WITH FILTER MODULE
A Filter module of a filtering system for a tundish is provided that includes a filter unit provided with channels extending from a channel inlet to a channel outlet, and a wall module with a wall defining an opening extending over an opening height from the floor. A bypass passage is defined between the wall module and the filter module of largest width such that a metal melt can only flow from the inlet portion to the outlet portion by flowing either through the channels of the filter unit or through the bypass passage. The wall module includes a wall ledge having a width. The filter module further includes a filter ledge having a width and being offset vertically relative to the wall ledge to form therewith a baffle.
INTELLIGENT AUTOMATIC CONICAL NET MAKING MACHINE
Disclosed is an intelligent automatic conical net making machine. The net making machine comprises a net winding device (3) and a net binding device (4). The net winding device (3) comprises a filter screen winding shaft (3.1), a filter screen winding drum (3.3) and a net winding power device (3.2). The filter screen winding shaft (3.1) comprises a conical hollow shaft body, and a strip-shaped net binding hole is axially provided in the hollow shaft body. The filter screen winding drum (3.3) comprises two arc-shaped plates (3.5) hinged together, and the two arc-shaped plates (3.5) can be driven by the net winding power device (3.2) to be opened and closed along a hinged shaft to wrap the filter screen winding shaft (3.1) without shielding the net binding hole. The net binding device (4) comprises an automatic stapler (4.1) and a stapler base mould (4.5), and the stapler base mould (4.5) of the net binding device (4) can be inserted into the hollow shaft body of the filter screen winding shaft (3.1). The automatic stamper (4.1) can cooperate with the stapler bottom mould (4.5) through the net binding hole to complete a net binding operation. The equipment can stably and reliably finish the net supplying, feeding, winding and binding process, is smooth in equipment operation, and is suitable for popularization and industrial production in the industry.
APPARATUS AND METHODS FOR FILTERING METALS
An apparatus and method for filtering molten metal (M), such as aluminum or an aluminum alloy includes at least one ceramic foam filter or any other type of filtration media such as porous tube or alumina balls disposed in a receptacle (12) for the molten metal (M). A vibrator vibrates at least one of the filter, the receptacle (12) or the metal and may be used to induce priming, filtering and/or drainage of the filter. The vibrator may be retrofitted to an existing filter system and may be adjustable in frequency and amplitude. The vibration may be continuous over a given period or produced in a single shock.
Sludge Removal Devices, Systems, and Methods
Methods for removing sludge and/or impurities from a molten metal are disclosed herein, as well as sludge removal devices and systems for use in the methods. Sludge removal devices that can reduce the downstream deposition of sludge in certain process components through upstream deposition and subsequent removal from the molten metal are also disclosed.
Molten metal purification device
A molten metal purification device for purifying molten metal flowing through a flow body having a flow path formed by a pair of opposed side walls and a bottom wall. The device includes internal and external members provided inside and outside the flow body, respectively. The internal member includes an electrode body provided inside the path made of a conductive member and has a pair of opposed electrodes provided in the path where current flows across the electrodes through the molten metal and a non-conductive filter. The external member is configured as a magnetic field device having an upper surface side magnetized to an N or S pole and disposed below the flow body. Lines of magnetic force coming out from the N pole or entering the S pole intersect with the current to generate Lorentz force for driving the molten metal along a flowing direction in the path.