There is provided a melting device including a melting cylinder that is heated to a predetermined temperature, melts a molding material supplied from a material supply port, and generates a molten material; an inert gas supply device configured to supply an inert gas onto a melting surface of the molten material and form an inert gas layer; and a low specific gravity gas supply device configured to supply a low specific gravity gas which is a gas having a different type from the inert gas and form a low specific gravity gas layer on the inert gas layer, wherein the low specific gravity gas layer has a lower specific gravity than the inert gas layer.

To provide a technique that reliably and quickly melts conductive metal, there is provided a conductive metal melting method including: rotating a magnetic field device formed of a permanent magnet, which includes a permanent magnet, about a vertical axis near a driving flow channel of a flow channel that includes an inlet through which conductive molten metal flows into the flow channel from the outside and an outlet through which the molten metal is discharged to the outside and includes a vortex chamber provided between the driving flow channel provided on an upstream side and an outflow channel provided on a downstream side, and moving lines of magnetic force of the permanent magnet while the lines of magnetic force of the permanent magnet pass through the molten metal present in the driving flow channel; allowing the molten metal to flow into the vortex chamber by an electromagnetic force generated with the movement to generate the vortex of the molten metal in the vortex chamber into which the raw material is to be put; and discharging the molten metal to the outside from the outlet. The conductive metal melting method further includes driving the molten metal present in the outflow channel toward the outlet by an electromagnetic force generated with the movement of the lines of magnetic force as necessary.

To provide a technique that reliably and quickly melts conductive metal, there is provided a conductive metal melting method including: rotating a magnetic field device formed of a permanent magnet, which includes a permanent magnet, about a vertical axis near a driving flow channel of a flow channel that includes an inlet through which conductive molten metal flows into the flow channel from the outside and an outlet through which the molten metal is discharged to the outside and includes a vortex chamber provided between the driving flow channel provided on an upstream side and an outflow channel provided on a downstream side, and moving lines of magnetic force of the permanent magnet while the lines of magnetic force of the permanent magnet pass through the molten metal present in the driving flow channel; allowing the molten metal to flow into the vortex chamber by an electromagnetic force generated with the movement to generate the vortex of the molten metal in the vortex chamber into which the raw material is to be put; and discharging the molten metal to the outside from the outlet. The conductive metal melting method further includes driving the molten metal present in the outflow channel toward the outlet by an electromagnetic force generated with the movement of the lines of magnetic force as necessary.

A system is disclosed for printing a component. The system may have a nozzle controlled for movement within a plane. The nozzle may be configured to dispense a molten metal. A substrate may be positioned within a reservoir. The substrate may receive the molten metal to form the component in a printing operation. A heated barrier material in a molten state may be contained within the reservoir for forming a liquid barrier between an atmosphere and the substrate. The nozzle has a tip which is submerged within the liquid barrier while dispensing the molten metal during the printing operation. The liquid barrier forms a barrier between an atmosphere in a vicinity of the substrate and the substrate.

A system is disclosed for printing a component. The system may have a nozzle controlled for movement within a plane. The nozzle may be configured to dispense a molten metal. A substrate may be positioned within a reservoir. The substrate may receive the molten metal to form the component in a printing operation. A heated barrier material in a molten state may be contained within the reservoir for forming a liquid barrier between an atmosphere and the substrate. The nozzle has a tip which is submerged within the liquid barrier while dispensing the molten metal during the printing operation. The liquid barrier forms a barrier between an atmosphere in a vicinity of the substrate and the substrate.

A mold for production of cast parts, having two mold parts in the form of mold plates, which mold parts arc movable with respect to each other from an open position into a closed position, wherein the mold parts in their closed position define a mold cavity which may be filled with liquid casting compound and in their open position enable removal of a cast part which has solidified by at least partial cooling, and are lockable in their closed position by a locking device which joining the two mold parts so as to be releasable, and which mold parts may also be swung, wherewith in the closed position the locking device produces the locking of the mold plates with the stipulation that the locking pressure is maintained. The locking device has an energy storage means with a gas pressure spring for maintaining the closing pressure which presses the mold plates together after they have initially been pressed together.

A mold for production of cast parts, having two mold parts in the form of mold plates, which mold parts arc movable with respect to each other from an open position into a closed position, wherein the mold parts in their closed position define a mold cavity which may be filled with liquid casting compound and in their open position enable removal of a cast part which has solidified by at least partial cooling, and are lockable in their closed position by a locking device which joining the two mold parts so as to be releasable, and which mold parts may also be swung, wherewith in the closed position the locking device produces the locking of the mold plates with the stipulation that the locking pressure is maintained. The locking device has an energy storage means with a gas pressure spring for maintaining the closing pressure which presses the mold plates together after they have initially been pressed together.

Disclosed is a binder supply apparatus for supplying a liquid binder to foundry sand. The binder supply apparatus comprises: a reservoir tank for reserving the binder therein; a first pump for supplying the binder to the reservoir tank; a temperature adjusting device for adjusting the temperature of the binder in the reservoir tank to a given temperature; a second pump for circulating the binder such that the binder is discharged from the reservoir tank to a circulation passage and then re-suppled to the reservoir tank; a flowmeter for measuring the flow rate of the binder flowing through the circulation passage; and a binder ejection port for ejecting the binder.

Disclosed is a binder supply apparatus for supplying a liquid binder to foundry sand. The binder supply apparatus comprises: a reservoir tank for reserving the binder therein; a first pump for supplying the binder to the reservoir tank; a temperature adjusting device for adjusting the temperature of the binder in the reservoir tank to a given temperature; a second pump for circulating the binder such that the binder is discharged from the reservoir tank to a circulation passage and then re-suppled to the reservoir tank; a flowmeter for measuring the flow rate of the binder flowing through the circulation passage; and a binder ejection port for ejecting the binder.

The present invention relates to a non-crushing casting system including mold units for receiving a molten material from a melting furnace and casting the molten material to form a plurality of unit shape materials having a predetermined size; and a conveyor unit for performing infinite looping of mold units to detach the unit shape materials of the cast molten material, and for conveying and discharging the detached unit shape materials. According to the present invention, to manufacture a subsidiary raw material for steel manufacture having a certain unit size, ferromanganese or ferrosilicon is melted, and then cast in molds having a predetermined size.