B22D46/00

MOLD SHAKEOUT SYSTEM
20210162494 · 2021-06-03 · ·

A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.

MOLD SHAKEOUT SYSTEM
20210162494 · 2021-06-03 · ·

A mold shake-out system to suppress the effects of an excessive or insufficient water sprinkling amount in mold shake-out that separates a mold, into which castings have been poured, into castings and molding sand, the mold shake-out system including: a shake-out device that separates the castings and a mold into the castings and the molding sand; a water sprinkling portion that sprinkles water in the shake-out device; and a control device that controls the water sprinkling amount in the water sprinkling portion; the control device adjusting the water sprinkling amount on the basis of molding/pouring data including molding data regarding the mold into which castings have been poured and which is loaded into the shake-out device, pouring data regarding molten metal that forms the castings, and time data from when the molten metal is poured into the mold until when the mold is loaded into the shake-out device.

Marking method and marking device for casting
11020799 · 2021-06-01 · ·

[Problem] To provide a marking method and a marking device for a casting that are, even when foreign matter is adhered to a casting to be marked, capable of making an effective and appropriate mark on the casting. [Solution] Detect foreign matter on an outer surface of a casting 100, set marking locations 118, 120-1, 120-2, and make a mark on the marking locations 118, 120-1, 120-2.

Marking method and marking device for casting
11020799 · 2021-06-01 · ·

[Problem] To provide a marking method and a marking device for a casting that are, even when foreign matter is adhered to a casting to be marked, capable of making an effective and appropriate mark on the casting. [Solution] Detect foreign matter on an outer surface of a casting 100, set marking locations 118, 120-1, 120-2, and make a mark on the marking locations 118, 120-1, 120-2.

BATH TRANSFER SYSTEM FOR RECEIVING, TRANSPORTING AND CONVEYING MOLTEN METAL

The present application relates to a bath transfer system having a vessel for receiving molten metal, a duct for conveying the molten metal from the vessel through the duct, a vessel cover for air-tightly sealing a vessel interior, and a control unit for controlling the conveying of the molten metal from the vessel through the duct. The control unit being designed and configured to stop the molten metal from continuing to be conveyed in the event of a drop in the measured pressure. An associated control process is also included.

Metal additive manufacturing extrusion mechanism for monitoring and improving mechanical properties in situ

The present disclosure relates to a metal additive manufacturing extrusion mechanism for monitoring and improving mechanical properties in situ, and belongs to the technical field of metal additive manufacturing. The mechanism comprises a wire conveying unit, a composite cavity unit, a high-temperature loading unit, a temperature detecting unit, a pressure loading unit, a pressure detecting unit and an in-situ monitoring unit. Multi-stage high-temperature loading is achieved through silicon nitride heater components distributed in the piston, the outer wall of the cavity and the nozzle, and meanwhile service temperature detection is achieved through thermocouple components. Multi-stage pressurization is achieved through continuous pressure loading of the wire conveying mechanism and high-frequency pressure loading of the piston mechanism and the four-rod mechanism, and then service pressure detection is achieved through strain gauge components on the top of the piston and the inner wall of the cavity.

Metal additive manufacturing extrusion mechanism for monitoring and improving mechanical properties in situ

The present disclosure relates to a metal additive manufacturing extrusion mechanism for monitoring and improving mechanical properties in situ, and belongs to the technical field of metal additive manufacturing. The mechanism comprises a wire conveying unit, a composite cavity unit, a high-temperature loading unit, a temperature detecting unit, a pressure loading unit, a pressure detecting unit and an in-situ monitoring unit. Multi-stage high-temperature loading is achieved through silicon nitride heater components distributed in the piston, the outer wall of the cavity and the nozzle, and meanwhile service temperature detection is achieved through thermocouple components. Multi-stage pressurization is achieved through continuous pressure loading of the wire conveying mechanism and high-frequency pressure loading of the piston mechanism and the four-rod mechanism, and then service pressure detection is achieved through strain gauge components on the top of the piston and the inner wall of the cavity.

Casting device and emergency stop method
10981224 · 2021-04-20 · ·

A casting apparatus includes a first drive unit closing or opening an upper mold and a lower mold, a second drive unit tilting the closed upper mold and lower mold, an optical sensor and a control unit. When the optical sensor detects an object during a casting period after molten metal is supplied to the upper mold and the lower mold tilted by the second drive unit until the molten metal is cooled, the control unit does not shut off power supplies to the first drive unit and the second drive unit, causes the first drive unit to continue mold closing and causes the second drive unit to hold the tilting position.

Casting device and emergency stop method
10981224 · 2021-04-20 · ·

A casting apparatus includes a first drive unit closing or opening an upper mold and a lower mold, a second drive unit tilting the closed upper mold and lower mold, an optical sensor and a control unit. When the optical sensor detects an object during a casting period after molten metal is supplied to the upper mold and the lower mold tilted by the second drive unit until the molten metal is cooled, the control unit does not shut off power supplies to the first drive unit and the second drive unit, causes the first drive unit to continue mold closing and causes the second drive unit to hold the tilting position.

Process and apparatus for minimizing the potential for explosions in the direct chill casting aluminum alloys

Steam exhaust ports are located around a perimeter of a direct chill casting pit, at various locations from below the top of the pit to the pit bottom to rapidly remove steam from the casting pit with addition of dry excess air. Gas introduction ports are also located around a perimeter of the casting pit and configured to introduce an inert gas into the casting pit interior.