B22D46/00

MARKING METHOD AND MARKING DEVICE FOR CASTING
20190366428 · 2019-12-05 · ·

[Problem] To provide a marking method and a marking device for a casting that are, even when foreign matter is adhered to a casting to be marked, capable of making an effective and appropriate mark on the casting.

[Solution] Detect foreign matter on an outer surface of a casting 100, set marking locations 118, 120-1, 120-2, and make a mark on the marking locations 118, 120-1, 120-2.

MARKING METHOD AND MARKING DEVICE FOR CASTING
20190366428 · 2019-12-05 · ·

[Problem] To provide a marking method and a marking device for a casting that are, even when foreign matter is adhered to a casting to be marked, capable of making an effective and appropriate mark on the casting.

[Solution] Detect foreign matter on an outer surface of a casting 100, set marking locations 118, 120-1, 120-2, and make a mark on the marking locations 118, 120-1, 120-2.

Closed-loop Control Method and System for Mold Temperature in Wheel Casting Process

The invention relates to the field of aluminum wheel casting molds, and more particularly relates to a closed-loop control method and system for a mold temperature in a wheel casting process. The control method includes: step 1, acquiring data, that is, acquiring a plurality of mold position temperatures, and cooling pipeline opening and closing signals in a target wheel casting process according to a fixed frequency; step 2, storing, based on acquired mold opening and closing signals of casting equipment, the acquired data in a database in the form of a unique ID according to a single wheel casting process; step 3, calculating new process parameters based on the acquired plurality of position temperatures and time; and step 4, integrating the calculated process parameters, and issuing the process parameters to a PLC of a casting equipment to perform new casting. According to the invention, the temperature control parameters are calculated based on the acquired temperature data and time process to form the temperature control process of the casting process, which solves the technical problem of significant fluctuations in the quality of the low-pressure casting process of aluminum wheels and improves casting stability and yield.

MOUNTING DEVICE

A mounting device capable of smoothly mounting a drive unit being in a hanging state to a sliding nozzle device, using a manipulator. The mounting device is mounted to a distal end of a manipulator to mount a drive unit whose upper end is connected to a suspending device, to a holder of a sliding nozzle device. The mounting device includes: a holding part for holding an upper portion or central portion (to-be-held plate) of the drive unit; and a contact part which is contactable with a lower portion (to-be-contacted part) of the drive unit when mounting the drive unit to the holder.

MOUNTING DEVICE

A mounting device capable of smoothly mounting a drive unit being in a hanging state to a sliding nozzle device, using a manipulator. The mounting device is mounted to a distal end of a manipulator to mount a drive unit whose upper end is connected to a suspending device, to a holder of a sliding nozzle device. The mounting device includes: a holding part for holding an upper portion or central portion (to-be-held plate) of the drive unit; and a contact part which is contactable with a lower portion (to-be-contacted part) of the drive unit when mounting the drive unit to the holder.

Supergravity directional solidification melting furnace equipment

Provided is a supergravity directional solidification melting furnace equipment, including a supergravity test chamber and, mounted in the supergravity test chamber, a high-temperature heating subsystem, a crucible, and an air-cooling system. The supergravity test chamber is mounted with a wiring electrode and a cooling air valve device. The high-temperature heating subsystem is fixed in the supergravity test chamber. The crucible and the air cooling system are provided in the high-temperature heating subsystem. The high-temperature heating subsystem includes upper, middle, and lower furnaces, a mullite insulating layer, upper and lower heating cavity outer bodies, upper and lower heating furnace pipes, and a crucible support base. A high-temperature heating cavity is divided into upper and lower parts, is provided therein with a spiral groove, and is fitted with a heating element. The crucible support base is provided therein with a vent pipe channel into which a cooling air is introduced. The crucible and the air cooling system include air inlet and exhaust pipes, a cooling base, a cooling rate adjustment ring, the crucible, and an exhaust cover.

Supergravity directional solidification melting furnace equipment

Provided is a supergravity directional solidification melting furnace equipment, including a supergravity test chamber and, mounted in the supergravity test chamber, a high-temperature heating subsystem, a crucible, and an air-cooling system. The supergravity test chamber is mounted with a wiring electrode and a cooling air valve device. The high-temperature heating subsystem is fixed in the supergravity test chamber. The crucible and the air cooling system are provided in the high-temperature heating subsystem. The high-temperature heating subsystem includes upper, middle, and lower furnaces, a mullite insulating layer, upper and lower heating cavity outer bodies, upper and lower heating furnace pipes, and a crucible support base. A high-temperature heating cavity is divided into upper and lower parts, is provided therein with a spiral groove, and is fitted with a heating element. The crucible support base is provided therein with a vent pipe channel into which a cooling air is introduced. The crucible and the air cooling system include air inlet and exhaust pipes, a cooling base, a cooling rate adjustment ring, the crucible, and an exhaust cover.

Non-contacting molten metal flow control

Systems and methods are disclosed for using magnetic fields (e.g., changing magnetic fields) to control metal flow conditions during casting (e.g., casting of an ingot, billet, or slab). The magnetic fields can be introduced using rotating permanent magnets or electromagnets. The magnetic fields can be used to induce movement of the molten metal in a desired direction, such as in a rotating pattern around the surface of the molten sump. The magnetic fields can be used to induce metal flow conditions in the molten sump to increase homogeneity in the molten sump and resultant ingot.

Non-contacting molten metal flow control

Systems and methods are disclosed for using magnetic fields (e.g., changing magnetic fields) to control metal flow conditions during casting (e.g., casting of an ingot, billet, or slab). The magnetic fields can be introduced using rotating permanent magnets or electromagnets. The magnetic fields can be used to induce movement of the molten metal in a desired direction, such as in a rotating pattern around the surface of the molten sump. The magnetic fields can be used to induce metal flow conditions in the molten sump to increase homogeneity in the molten sump and resultant ingot.

Detection of blockage in internal passages of gas turbine engine components

A method of forming a component includes the steps of placing a core into a mold and pouring a component material around the core. The component material is allowed to solidify. The core is then removed from within the material, leaving a component having at least a first and a second cavity formed by the core. A first filler material is moved into the first cavity, and a second filler material is moved into the second cavity. The component is inspected for the presence of an apparent residual core within the first cavity and the second cavity. The location is identified of the apparent residual core from the core based upon an identification of whether the location of the apparent residual core is in the first or second filler materials. A method of inspecting a component formed by investment casting is also disclosed.