Patent classifications
B22F1/00
Soft magnetic powder, powder magnetic core, magnetic element, and electronic device
A soft magnetic powder of the invention has a composition represented by Fe.sub.100-a-b-c-d-e-fCu.sub.aSi.sub.bB.sub.cM.sub.dM′.sub.eX.sub.f (at %) [wherein M is Nb, W, Ta, Zr, Hf, Ti, or Mo, M′ is V, Cr, Mn, Al, a platinum group element, Sc, Y, Au, Zn, Sn, or Re, X is C, P, Ge, Ga, Sb, In, Be, or As, and a, b, c, d, e, and f are numbers that satisfy the following formulae: 0.1≤a≤3, 0<b≤30, 0<c≤25, 5≤b+c≤30, 0.1≤d≤30, 0≤e≤10, and 0≤f≤10], wherein a crystalline structure having a particle diameter of 1 nm or more and 30 nm or less is contained in an amount of 40 vol % or more, and the difference in the coercive force of the powder after classification satisfies predetermined conditions.
Iron-based prealloy powder, iron-based diffusion-bonded powder, and iron-based alloy powder for powder metallurgy using the same
The present disclosure relates to an iron-based prealloy powder having excellent strength and processability, and an iron-based alloy powder for powder metallurgy and a sinter-forged member using the same. The iron-based prealloy powder for powder metallurgy according to an embodiment of the present disclosure includes 0.5 to 5.0 wt % of Cu, 0.1 to 0.5 wt % of Mo, and a balance of Fe and other inevitable impurities. A Cu content (Cu %) and a Mo content (Mo %) satisfy the following Relational Equation (1):
0.3×Cu %+3×Mo %≤2.7 (1).
Iron-based prealloy powder, iron-based diffusion-bonded powder, and iron-based alloy powder for powder metallurgy using the same
The present disclosure relates to an iron-based prealloy powder having excellent strength and processability, and an iron-based alloy powder for powder metallurgy and a sinter-forged member using the same. The iron-based prealloy powder for powder metallurgy according to an embodiment of the present disclosure includes 0.5 to 5.0 wt % of Cu, 0.1 to 0.5 wt % of Mo, and a balance of Fe and other inevitable impurities. A Cu content (Cu %) and a Mo content (Mo %) satisfy the following Relational Equation (1):
0.3×Cu %+3×Mo %≤2.7 (1).
Dust core, method for manufacturing dust core, inductor including dust core, and electronic/electric device including inductor
A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.
Dust core, method for manufacturing dust core, inductor including dust core, and electronic/electric device including inductor
A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.
Powder for dust core and dust core
A powder for dust core used for a dust core includes a plurality of crystal grains, and the powder has at least two maximal values when a number ratio that is a ratio of the number of the crystal grains at each crystal grain diameter to the number of the crystal grains each crystal grain diameter of which has been measured is plotted with respect to each crystal grain diameter of the crystal grains.
SPHERICAL POWDER FOR MAKING 3D OBJECTS
A spherical powder for manufacturing a three-dimensional component. The spherical powder is an alloy powder which has at least two refractory metals. The alloy powder has a homogeneous microstructure and at least two crystalline phases.
METHOD FOR MANUFACTURING CHIRAL NANOSTRUCTURE AND APPARATUS FOR FORMING HELICAL MAGNETIC FIELD TO MANUFACTURE CHIRAL NANOSTRUCTURE
A method of manufacturing a chiral nano-structure having chirality using a magnetic field according to one embodiment of the present disclosure includes a magnetic field forming operation that forms a magnetic field; a particle arranging operation that arranges at least two nanoparticles in the magnetic field; and a magnetic field adjusting operation that adjusts at least one of a magnetic flux density, a magnetization direction, and a spatial range of the magnetic field, in which in the magnetic field adjusting operation, the arrangement of the nanoparticles arranged in the magnetic field is aligned to correspond to a structure of the magnetic field, and the entire structure is formed as a nano-structure having chirality.
METHOD OF PRODUCING SmFeN-BASED RARE EARTH MAGNET
A method of producing a SmFeN-based rare earth magnet, the method including: dispersing a SmFeN-based anisotropic magnetic powder comprising Sm, Fe, and N using a resin-coated metal media or a resin-coated ceramic media to obtain a dispersed SmFeN-based anisotropic magnetic powder; mixing the dispersed SmFeN-based anisotropic magnetic powder with a modifier powder to obtain a powder mixture; compacting the powder mixture in a magnetic field to obtain a magnetic field compact; pressure-sintering the magnetic field compact to obtain a sintered compact; and heat treating the sintered compact.
ALLOY, WIRE AND ALLOY POWDER
A Super Invar alloy includes Ni of 30 to 35 percent by mass, Co of 3 to 6 percent by mass, Ti of 0.02 to 1.0 percent by mass, Mn of 0 to 0.2 percent by mass, an inevitable impurity including S, and the balance Fe. The Super Invar alloy does not include an additive other than Ti and Mn, as an additive. The Super Invar alloy includes the Ni of 32.3 to 32.5 percent by mass, the Co of 4.4 to 5.1 percent by mass, the Ti of 0.02 to 1.0 percent by mass, and the S of 0.007 to 0.1 percent by mass. The Super Invar alloy is an alloy having good high temperature ductility, low hot crack sensitivity, and low thermal expansibility of equal to or lower than 1 ppm/° C. It is applicable to use Zr or Hf instead of Ti.