B22F3/00

SIMULATION SYSTEM FOR SELECTING AN ALLOY, AND A PRODUCTION PROCESS FOR A WORKPIECE TO BE PRODUCED HAVING AMORPHOUS PROPERTIES
20230234132 · 2023-07-27 ·

Simulation system for selecting an alloy and a production process for a workpiece to be produced having amorphous properties, wherein the system includes : an input unit, for inputting a requirements profile for the workpiece to be produced, at least one memory unit, to store information data, wherein the information data specifies information concerning physical and/or chemical and/or mechanical properties of a number of alloys for manufacturing workpieces having amorphous properties and information concerning production processes, an analysis unit, to simulate a number of workpieces according to the requirements profile and the information data to create simulation data, to assess the simulated workpieces on the basis of the simulation data and the requirements profile, to select an alloy and a production process for the workpiece to be produced from assessment, and an output unit, to output the selected alloy and the selected production process.

APPARATUS AND METHODS FOR SINTERING
20230234127 · 2023-07-27 · ·

Disclosed is an apparatus and methods for sintering particulate to make a workpiece.

BURNER ELEMENT FABRICATION USING INJECTION MOULDING AND CONSEQUENT SINTERING
20230001478 · 2023-01-05 ·

A method of fabricating a burner element for an abatement apparatus is disclosed. The method comprises: injection moulding a charge comprising metal particles and a flow compound into a mould defining the burner element to produce a moulded burner element; and sintering the moulded burner element. In this way, injection moulding is used to produce the burner element, which provides far more flexibility regarding the design and properties of the burner element and avoids the necessity of incorporating a perforated support into the burner element. This allows burner elements of more intricate design to be produced, as well as burner elements which are thinner than those produced using existing techniques, which increases the volume of a combustion chamber defined by that burner element for any external burner element size, which in turn increases the amount of effluent gas that can be treated for any burner size.

IMMERSION-TYPE HEAT DISSIPATION STRUCTURE AND METHOD FOR MANUFACTURING THE SAME
20230240044 · 2023-07-27 ·

An immersion-type heat dissipation structure and a method for manufacturing the same are provided. The immersion-type heat dissipation structure includes a first heat dissipation member and a second heat dissipation member that has a plurality of heat dissipation columns and is disposed on the first heat dissipation member. The second heat dissipation member has a porous structure, the first heat dissipation member has a solid structure, and a thermal conductivity of the first heat dissipation member is greater than that of the second heat dissipation member. A shortest distance between two bottoms of any two adjacent ones of the heat dissipation columns is between 0.2 mm and 1.2 mm, a minimum diameter of a top surface of the heat dissipation column is between 0.2 mm and 1.2 mm, and a draft angle formed on a side surface of the heat dissipation column is between 1° and 5°.

CERAMIC-METAL COMPOSITE WEAR PART
20230211412 · 2023-07-06 ·

The present disclosure relates to a wear part made in a foundry. The wear part has a reinforced portion comprising a ferrous alloy reinforced with metal carbides, nitrides, borides, or intermetallic alloys. The reinforced portion includes inserts of metal carbides, nitrides, metal, or intermetallic compounds manufactured beforehand with a defined geometry and inserted into an infiltrable structure of agglomerated grains including the reagents needed for the formation of metal or intermetallic carbides, nitrides, borides according to an in situ self-propagating thermal reaction initiated during the casting of the ferrous alloy.

ALLOY PARTICLES

An alloy particle contains: total content of Fe and Co: from 82.2 to 96.5 parts by mass; Co: 0 to 30.0 parts by mass; P: 0 to 4.5 parts by mass; B: more than 0 to 5.0 parts by mass; C: 0 to 3.0 parts by mass; Si: 0 to 6.7 parts by mass; Ni: more than 0 to 12.0 parts by mass; Cr: more than 0 to 4.2 parts by mass; total content of Mo, W, Zr, and Nb: 0 to 4.2 parts by mass; total content of P and Cr: 7.4 parts by mass or less; multiplication product of the parts by mass of Ni and Cr: 0.5 or more; and total content of Fe, Co, and Ni: 97.0 parts by mass or less. The alloy particle contains an amorphous phase, and a volume percentage of the amorphous phase is 70% or higher.

R-FE-B-BASED SINTERED MAGNET

Provided is an R—Fe—B-based sintered magnet which has a composition comprising R (wherein R represents at least one element selected from rare earth elements, and essentially contains Nd), B, M (wherein M represents at least one element selected from Si, Al, Mn, Ni, Co, Cu, Zn, Ga, Ge, Pd, Ag, Cd, In, Sn, Sb, Pt, Au, Hg, Pb and Bi), X (wherein X represents at least one element selected from Ti, Zr, Hf, Nb, V and Ta) and C, with a remainder comprising Fe, O and unavoidable impurities, and has a main phase comprising R.sub.2Fe.sub.14B and a grain boundary phase comprising an R—C phase having a higher R concentration and a higher C concentration than those in the main phase, the R—Fe—B-based sintered magnet being characterized in that the area ratio of the R—C phase in a cross section of the magnet is more than 0% and 0.5% or less.

R-FE-B SINTERED MAGNET

The purpose of the present invention is to achieve both high residual flux density and high coercivity, which are conventionally mutually exclusive characteristics, in an R—Fe—B sintered magnet. The present invention provides an R—Fe—B sintered magnet characterized by having a composition which contains R (R is one or more elements selected from among the rare-earth elements but must be Nd), B. X (X is one or more elements selected from among Ti, Zr, Hf, Nb, V, and Ta), and C, with the remainder comprising Fe, O, other arbitrary elements, and unavoidable impurities. The R—Fe—B sintered magnet is also characterized by satisfying relational expression (1), where [B], [C], [X], and [O] are the atomic percentages of B, C, X, and O, respectively.


0.86×([B]+[C]−2×[X])−4.9<[O]<0.86×([B]+[C]−2×[X])−4.6   (1).

Dust core, method for manufacturing dust core, inductor including dust core, and electronic/electric device including inductor

A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.

Dust core, method for manufacturing dust core, inductor including dust core, and electronic/electric device including inductor

A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50 of the amorphous magnetic material powder is greater than or equal to the median diameter D50 of the crystalline magnetic material powder.