Patent classifications
B22F3/00
Apparatus and method for forming nanoparticles
Certain aspects of the technology disclosed herein include an apparatus and method for forming nanoparticles. The method includes a mechanical milling process induced by aerodynamic, centrifugal, and centripetal forces and further augmented by ultrasound, magnetic pulse, and high voltage impact. A nanoparticle mill having an atmospheric and luminance controlled environment can form precisely calibrated nanoparticles. A nanoparticle mill can include first aerodynamic vane configured to rotate around a central axis of the nanoparticle mill in a first direction, and a second aerodynamic vane configured to rotate around the central axis in a second direction. An aerodynamic shape of an aerodynamic vane can be configured to cause particles within the nanoparticle mill to flow around the aerodynamic vane. The nanoparticle mill can include a primary product line, a nanoparticle sampling line, a particle programming array, a solidifying chamber, or any combination thereof.
DUST CORE, METHOD FOR MANUFACTURING DUST CORE, INDUCTOR INCLUDING DUST CORE, AND ELECTRONIC/ELECTRIC DEVICE INCLUDING INDUCTOR
A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50a of the amorphous magnetic material powder is greater than or equal to the median diameter D50c of the crystalline magnetic material powder. A 10% cumulative diameter D10a in a volume-based cumulative particle size distribution of the amorphous magnetic material powder is 9.5 μm or less.
DUST CORE, METHOD FOR MANUFACTURING DUST CORE, INDUCTOR INCLUDING DUST CORE, AND ELECTRONIC/ELECTRIC DEVICE INCLUDING INDUCTOR
A dust core contains a powder of a crystalline magnetic material powder and a powder of an amorphous magnetic material. The sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 83 mass percent or more. The mass ratio of the content of the crystalline magnetic material powder to the sum of the content of the crystalline magnetic material powder and the content of the amorphous magnetic material powder is 20 mass percent or less. The median diameter D50a of the amorphous magnetic material powder is greater than or equal to the median diameter D50c of the crystalline magnetic material powder. A 10% cumulative diameter D10a in a volume-based cumulative particle size distribution of the amorphous magnetic material powder is 9.5 μm or less.
SPHEROIDAL TUNGSTEN CARBIDE PARTICLES
The disclosure relates generally to tungsten carbide particles, and more particularly to textured spheroidal tungsten carbides, composites formed thereof, and methods of applying the composites. In one aspect, a powder blend comprises fused tungsten carbide particles. The fused tungsten carbide particles have a spheroidal or substantially spherical shape having ratio of a first length along a major axis to second length along a minor axis that is 1.20 or lower. The fused tungsten carbide particles have a surface that is textured to have a grain boundary area fraction greater than 5.0%.
CEMENTITIOUS REAGENTS, METHODS OF MANUFACTURING AND USES THEREOF
Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.
Methods of making metal bond abrasive articles and metal bond abrasive articles
Methods of making metal bond abrasive articles via powder bed jetting are disclosed. Metal bond abrasive articles prepared by the method include abrasive articles having arcuate or tortuous cooling channels, abrasive segments, abrasive wheels, and rotary dental tools.
R—Fe—B sintered magnet and production method therefor
R—Fe—B sintered magnet has a main phase containing R.sub.2(Fe,(Co)).sub.14B intermetallic compound and a grain boundary phase. The inter-particle grain boundary includes an expanded width part that is surrounded by a narrow width part at which the inter-particle width is 10 nm or less and that has a structure distended in the inter-particle width direction as compared with the grain boundary width of the narrow width part; the inter-particle width at the expanded width part is at least 30 nm; Fe/R ratio in the expanded width part is 0.01-2.5; the main phase includes, in the surface part thereof, an HR-rich phase represented by (R′,HR).sub.2(Fe,(Co)).sub.14B (R′ represents rare-earth elements excluding Dy, Tb, and Ho, and that essentially include Nd; and HR represents Dy, Tb, and Ho); the contained amount of HR in the HR-rich phase is higher than that in the central part of the main phase.
Surface combustion burner, composite burner, and ignition device for sintering machine
Provided is a surface combustion burner which solves the passage blocking in a combustion part caused by dust, and enables stable combustion for a long term. The surface combustion burner comprises: a nozzle configured to discharge fuel gas and air for combustion; and a laminate, provided on a tip of the nozzle, in which a plurality of mesh plates is laminated, wherein the laminate includes a portion having an offset arrangement between at least any adjacent ones of the mesh plates.
Cementitious reagents, methods of manufacturing and uses thereof
Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods make use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.
Mask-free photolithography using metastable undercooled metal particles
Various embodiments relate to forming particles using undercooled metal particles in response to focused low power laser light. Particle growth can be initiated by utilizing the metastable and liquid nature of the particles, allowing for surface instability promoted by the laser light to induce liquid flow to translate to a neighboring particle. This event can cascade radially leading to accumulation of the liquid metal at the epicenter. The grown solidified particle size can be varied by using different power, exposure time, or working distance. Once the liquid has accumulated into a single region, it eventually solidifies either through homogeneous or heterogeneous nucleation to give a solid particle of larger size than the original. Such a method can be used to print patterns on a surface in four dimensions, where the fourth dimension (4D) is attained through gradient in size of the particles made. Additional systems and methods are disclosed.