Patent classifications
B22F5/00
METHOD FOR FORMING SINGLE CRYSTAL COMPONENTS USING ADDITIVE MANUFACTURING AND RE-MELT
A method is provided for manufacturing a component. This method includes additively manufacturing a crucible for casting of the component. A metal material is directionally solidified within the crucible to form a metal single crystal material. A sacrificial core is removed to reveal a metal single crystal component with internal passageways. A component is provided for a gas turbine engine that includes a metal single crystal material component with internal passageways. The metal single crystal material component was additively manufactured of a metal material concurrently with a core that forms the internal passageways. The metal material was also remelted and directionally solidified.
Cu-BASED SINTERED BEARING AND PRODUCTION METHOD FOR Cu-BASED SINTERED BEARING
Provided is a Cu-based sintered bearing comprising: 15-36 mass % of Ni; 3-13 mass % of Sn; 0.05-0.55 mass % of P; and 0.02-4 mass % of C in total, the balance consisting of Cu and inevitable impurities, wherein the content of C forming an alloy with a matrix within Cu—Ni-based main phase grains is 0.02-0.10 mass %.
Ta-Nb ALLOY POWDER AND ANODE ELEMENT FOR SOLID ELECTROLYTIC CAPACITOR
A Ta-Nb alloy powder which has provides a capacitor having a higher capacitance than a Ta capacitor and a better thermal stability in terms of an oxide film is better than a Nb capacitor, the Ta-Nb alloy powder being a Ta-Nb alloy powder produced by a thermal CVD method, wherein a content of Nb is 1 to 50 mass %, and an average particle diameter of primary particles is 30 to 200 nm, preferably, a CV value per unit mass of the powder (μF.Math.V/g) is 250 kμF.Math.V/g or more, or further, a CV value per unit volume (μF.Math.V/mm.sup.3) in terms of a molded body whose molding density ρ (g/cm.sup.3) is ρ.sub.c (g/cm.sup.3)=−0.012R.sub.Nb+3.57, wherein R.sub.Nb: Nb content (mass %) in an alloy, is 900 μF.Math.V/mm.sup.3 or more, and an anode element for a solid electrolytic capacitor using the alloy powder.
METHOD OF MANUFACTURING A CONTROL CUFF FOR A ROTOR BLADE OF A HINGE AND BEARINGLESS ROTOR
A method of manufacturing a control cuff for a rotor blade of a hinge and bearingless rotor. The method comprises at least the steps of: manufacturing an outer shell, manufacturing a stiffener member by means of an automated process, inserting the stiffener member into the outer shell, and bonding the stiffener member to the outer shell.
METHOD OF MANUFACTURING A CONTROL CUFF FOR A ROTOR BLADE OF A HINGE AND BEARINGLESS ROTOR
A method of manufacturing a control cuff for a rotor blade of a hinge and bearingless rotor. The method comprises at least the steps of: manufacturing an outer shell, manufacturing a stiffener member by means of an automated process, inserting the stiffener member into the outer shell, and bonding the stiffener member to the outer shell.
TITANIUM SINTERED BODY, ORNAMENT, AND HEAT RESISTANT COMPONENT
A titanium sintered body is composed of a material containing titanium, and has an oxygen content of 2500 ppm by mass or more and 5500 ppm by mass or less and a surface Vickers hardness of 250 or more and 500 or less. It is preferred that an α-phase and a β-phase are contained as crystal structures, and an area ratio occupied by the α-phase in a cross section is 70% or more and 99.8% or less. It is also preferred that in an X-ray diffraction spectrum obtained by X-ray diffractometry, the value of a peak reflection intensity by the plane orientation (110) of the β-phase is 5% or more and 60% or less of the value of a peak reflection intensity by the plane orientation (100) of the α-phase. It is also preferred that particles composed mainly of titanium oxide are included.
TITANIUM SINTERED BODY, ORNAMENT, AND HEAT RESISTANT COMPONENT
A titanium sintered body is composed of a material containing titanium, and has an oxygen content of 2500 ppm by mass or more and 5500 ppm by mass or less and a surface Vickers hardness of 250 or more and 500 or less. It is preferred that an α-phase and a β-phase are contained as crystal structures, and an area ratio occupied by the α-phase in a cross section is 70% or more and 99.8% or less. It is also preferred that in an X-ray diffraction spectrum obtained by X-ray diffractometry, the value of a peak reflection intensity by the plane orientation (110) of the β-phase is 5% or more and 60% or less of the value of a peak reflection intensity by the plane orientation (100) of the α-phase. It is also preferred that particles composed mainly of titanium oxide are included.
METHOD AND COMPUTER-READABLE MODEL FOR ADDITIVELY MANUFACTURING INJECTOR ASSEMBLY OR DUCTING ARRANGEMENT INCLUDING SUCH INJECTOR ASSEMBLIES
Method and computer-readable model for additively manufacturing an injector assembly or a ducting arrangement including such assembles, as may be used in a combustion system of a gas turbine engine. The injector assembly may include a reactant-guiding structure (42) that may be configured to define a curvilinear flow path (47) to route a flow of reactants from a first flow direction (50) to a second flow direction (52) toward a cross-flow of combustion gases (60). A cross-flow guiding structure (54) may further define a flow path (58) to route a portion of the cross-flow of combustion gases toward an outlet side of the cross-flow guiding structure. Disclosed injector assemblies can be configured to reduce pressure loss while providing an effective level of mixing of the injected reactants with the passing cross-flow. Respective injector assemblies or the entire ducting arrangement may be formed as a unitized structure, such as a single piece using a rapid manufacturing technology, such as 3D Printing/Additive Manufacturing (AM) technology.
Laser additive manufacture of three-dimensional components containing multiple materials formed as integrated systems
Methods for laser additive manufacture are disclosed in which a plurality of powder layers (48, 50 and 52) are delivered onto a working surface (54A) to form a multi-powder deposit containing at least two adjacent powders layers in contact, and then applying a first laser energy (74) to a first powder layer (48) and a second laser energy (76) to a second powder layer (52) to form a section plane of a multi-material component. The multi-powder deposit may include a flux composition that provides at least one protective feature. The shapes, intensities and trajectories of the first and second laser energies may be independently controlled such that their widths are less than or equal to widths of the first and second powder layers, their intensities are tailored to the compositions of the powder layers, and their scan paths define the final shape of the multi-material component.
R-T-B BASED PERMANENT MAGNET
An R-T-B based permanent magnet includes R-T-B based compounds as main-phase crystal grains. R is a rare earth element. T is iron group element(s) essentially including Fe or Fe and Co. B is boron. A two-grain boundary is contained between the two adjacent main-phase crystal grains. An average grain size of the main-phase crystal grains is 0.9 μm or more and 2.8 μm or less. A thickness of the two-grain boundary is 5 nm or more and 200 nm or less.