Patent classifications
B22F10/00
FORMATION OF SPRAY BASED THREE-DIMENSIONAL PRINTING OBJECT USING MAGNETIC FLUID
A method, computer system, and a computer program product for object modeling is provided. The present invention may include generating a temporary modeling structure based on at least a digital model and one or more printing preferences. The present invention may include sending printing instructions to a 3D printer based on the temporary modeling structure. The present invention may include receiving feedback from a sensory based system, the sensory based system monitoring a printing chamber of the 3D printer. The present invention may include updating the printing instructions based on an analysis of the feedback of the feedback received from the sensory based system.
Inferring object attributes
In an example, a method includes receiving object model data describing at least a portion of an object to be generated by additive manufacturing. Object generation instructions for generating the object in its entirety may be derived based on the object model data. Where it is determined that the object model data comprises a data deficiency for deriving the object generation instructions, at least one attribute for the object may be inferred and object generation instructions may be derived based on the object model data and the inferred attribute.
Method and apparatus for support removal using directed atomized and semi-atomized fluid
An apparatus and method for removing support material from and/or smoothing surfaces of an additively manufactured part (the “AM part”) is disclosed. The apparatus may include a chamber, a support surface within the chamber, and one or more nozzles within the chamber. The nozzles may be the same size or different sizes. The support surface may be configured to support the AM part. The support surface may have one or more openings sized and configured to allow the fluid to pass through the opening(s). The nozzles may be configured to spray a fluid at the AM part, and the spray may be an atomized or semi-atomized spray of the fluid. For removing support material from parts with internal spaces, such as cavities or passages, the apparatus can include a nozzle at the end of an adjustable flexible hose member that can be adjusted to spray into an internal space of the part. Alternatively, for removing unwanted support material from multiple parts with internal spaces, the apparatus may include a submersion tank.
Systems and methods for additive manufacturing of a golf club having an insert structure
A golf club head includes a body and an insert. The body defines a top side, a toe side, and a heel side, and includes a sole extending between the toe side and the heel side at a location on the body opposite to the top side. The body defines an internal volume defined between a ball-striking face and an internal wall. The insert is arranged within the internal volume and is formed layer by layer via an additive manufacturing process. The insert includes a lattice structure arranged between a rear surface of the ball-striking face and the internal wall. The lattice structure is in engagement with the rear surface and formed integrally with the ball-striking face and the internal wall.
PROCESS FOR MANUFACTURING AN ALUMINUM ALLOY PART
Process for manufacturing a part (20) including a formation of successive metal layers (20.sub.1 . . . 20.sub.n), which are superimposed on each other, each layer being formed by depositing a filler metal (15, 25), the filler metal being subjected to a supply of energy so as to become molten and to constitute, upon solidifying, said layer, the process being characterized in that the filler metal (15, 25) is an aluminum alloy including the following alloy elements (% by weight); Mg: 2.0%-5.0%; Zr: 0.5%-1.0%; Fe: 0.6%-3.0%; optionally Zn: ≤0.5%; optionally Cu: ≤0.5%; other alloy elements, in total ≤4.0%, and individually ≤1.0%; impurities: <0.05% individually, and in total <0.15%; remainder aluminum.
ARRANGEMENT AND METHOD FOR GENERATING A LAYER OF A PARTICULATE BUILDING MATERIAL IN A 3D PRINTER
Arrangement and method for generating a layer of a particulate building material in a 3D printer in which a quantity of applied material is increased while keeping the quality constant and forces acting on the construction site during application, smoothing and compacting of the particulate building material is reduced. The arrangement includes: a first assembly having a device for applying the particulate building material to a construction site moveable thereover; a second assembly spatially separate from the first assembly and which has a device for smoothing the applied particulate building material. In terms of the method: in a first step, applying the particulate building material to the construction site with the arrangement above and movable over the construction site; and in a second step, following in time and independent of the first step, smoothing the applied particulate building material, the first and second steps performed in a single movement.
THREE-DIMENSIONAL (3D) PRINTED OBJECTS WITH FRACTURE CHANNELS
In one example in accordance with the present disclosure, a system is described. The system includes a fracture channel controller to determine fracture channels for a three-dimensional (3D) printed object. Portions of the 3D printed object along fracture channels are to be solidified to a lesser degree as compared to non-channel portions of the 3D printed object. The system also includes an additive manufacturing controller to control an additive manufacturing device. The additive manufacturing controller controls the additive manufacturing device to 1) solidify portions of a layer of powdered build material to form a slice of the 3D printed object and 2) selectively solidify fracture channels in the slice, wherein the fracture channels are solidified to a lesser degree as compared to non-channel portions.
DEGRADABLE AND/OR DEFORMABLE DIVERTERS AND SEALS
A variable stiffness engineered degradable ball or seal having a degradable phase and a stiffener material. The variable stiffness engineered degradable ball or seal can optionally be in the form of a degradable diverter ball or sealing element which can be made neutrally buoyant.
Apparatus, method and system for providing customizable bone implants
The present invention includes a method for generating a three-dimensional model of a bone and generating a cut plan for excavating a portion of the bone according to the cut plan to allow the insertion of a custom implant. In a particular arrangement, the method also includes excavating the bone with an autonomous extremity excavator utilizing the cut plan generated by a processor. In a further arrangement, the method includes generating a digital model of a custom implant and generating, using the digital model, a physical model sharing the same dimensions as the digital module using manufacturing device.
3D Printing Method and Apparatus
A printing apparatus for printing a three-dimensional object comprising an operative surface, at least one supply hopper for depositing layers of powder onto the operative surface and an energy source for emitting at least one energy beam onto the layers of powder. The supply hopper and energy source are configured such that when a topmost layer of powder is being deposited onto an underlying layer of powder on the operative surface, the direction travelled by the supply hopper when depositing the topmost layer is different to the direction travelled by the supply hopper when depositing the underlying layer, and at least one energy beam is emitted onto the topmost layer and at least one further energy beam is emitted onto the underlying layer, simultaneously, to melt, fuse or sinter the topmost and underlying layers.