B22F10/00

3D Printing Method and Apparatus
20220379558 · 2022-12-01 · ·

A printing apparatus for printing a three-dimensional object comprising an operative surface, at least one supply hopper for depositing layers of powder onto the operative surface and an energy source for emitting at least one energy beam onto the layers of powder. The supply hopper and energy source are configured such that when a topmost layer of powder is being deposited onto an underlying layer of powder on the operative surface, the direction travelled by the supply hopper when depositing the topmost layer is different to the direction travelled by the supply hopper when depositing the underlying layer, and at least one energy beam is emitted onto the topmost layer and at least one further energy beam is emitted onto the underlying layer, simultaneously, to melt, fuse or sinter the topmost and underlying layers.

PARTICLE SEPARATION DEVICE FOR ADDITIVE MANUFACTURE AND ADDITIVE MANUFACTURING APPARATUS
20220379347 · 2022-12-01 ·

A device for separating particles contained in a gas stream for selective additive manufacturing and a selective additive manufacturing apparatus are disclosed. The device comprises at least one dry-type aeraulic separator comprising a separating turbine, a speed of rotation of which is variable. The dry-type aeraulic separator selects the particles contained in the gas stream according to a particle size depending on the speed of rotation of the separating turbine. The device also comprises a device for extracting the particles. The dry-type aeraulic separator and the extraction device are in fluidic communication such that a gas stream exiting the dry-type aeraulic separator circulates through the extraction device and such that the gas stream exiting the extraction device circulates through the dry-type aeraulic separator. The device also comprises a device for circulating the gas stream between the dry-type aeraulic separator and the extraction device.

Method of fabricating an airfoil preform, an airfoil, and a nozzle sector, by selective melting on a bed of powder
11511342 · 2022-11-29 · ·

A method of fabricating an airfoil preform for a turbine engine by selective melting on a bed of powder, the preform including an airfoil and a removable support secured to the airfoil, the airfoil being fabricated layer by layer from a first edge to a second edge of the airfoil, the method including fabricating the removable support and the airfoil, the removable support being for securing to a fabrication platform and to a portion of a face of the airfoil situated near the first edge and facing the fabrication platform. The face of the airfoil facing the fabrication platform includes a flat extending away from the face, the flat being present over a portion of the face that is situated outside the first edge, the support being secured to the flat or both to the flat and to the portion of the face that is situated outside the first edge.

Method of fabricating an airfoil preform, an airfoil, and a nozzle sector, by selective melting on a bed of powder
11511342 · 2022-11-29 · ·

A method of fabricating an airfoil preform for a turbine engine by selective melting on a bed of powder, the preform including an airfoil and a removable support secured to the airfoil, the airfoil being fabricated layer by layer from a first edge to a second edge of the airfoil, the method including fabricating the removable support and the airfoil, the removable support being for securing to a fabrication platform and to a portion of a face of the airfoil situated near the first edge and facing the fabrication platform. The face of the airfoil facing the fabrication platform includes a flat extending away from the face, the flat being present over a portion of the face that is situated outside the first edge, the support being secured to the flat or both to the flat and to the portion of the face that is situated outside the first edge.

Technique to improve the performance of a pump with a trimmed impeller using additive manufacturing
11511372 · 2022-11-29 · ·

A pump features a trimmed impeller having a trimmed impeller diameter that is less than a standard full-sized diameter of a standard full-sized impeller for a standard full-sized casing, and having a circumferential outer edge; and a modified standard full-sized casing having dimensions corresponding to the standard full-sized casing and configured to house the trimmed impeller for pumping a fluid, having an outer peripheral wall, and having an inner annular volute portion between the circumferential outer edge of the trimmed impeller and the outer peripheral wall configured with a volume of material deposited using an additive manufacturing process so as to fill in vacant space otherwise caused by the trimmed impeller diameter being less than the standard full-sized impeller diameter. The additive manufacturing process is a directed energy deposition.

System and method for coating workpieces

The invention relates to a system and to a method for coating workpieces using a coating device, which is designed to apply a metal coating to a surface of the workpiece. According to the invention, it is provided that a plurality of coating devices, which are designed as identical coating modules, are provided and are arranged in a module group, that an input measuring station is assigned to the module group, by means of which station a surface of the face of the workpiece to be coated can be detected, that a conveying apparatus is provided, by means of which a workpiece can be supplied to one of the coating modules from the input measuring station, and that an output measuring station is assigned to the module group, by means of which station a surface of the coated face of the workpiece can be detected.

Hybrid manufacturing process for heat exchanger

A method of constructing a heat exchanger includes providing a base, and additively manufacturing a plurality of first walls substantially parallel and substantially vertical while being manufactured, wherein the plurality of first walls are spaced apart and attached to the base. The method also includes removing at least a portion of a build powder located between the plurality of first walls and attaching a parting sheet to the plurality of first walls. The method also includes additively manufacturing a plurality of second walls substantially parallel and substantially vertical while being manufactured and are spaced apart.

Hybrid manufacturing process for heat exchanger

A method of constructing a heat exchanger includes providing a base, and additively manufacturing a plurality of first walls substantially parallel and substantially vertical while being manufactured, wherein the plurality of first walls are spaced apart and attached to the base. The method also includes removing at least a portion of a build powder located between the plurality of first walls and attaching a parting sheet to the plurality of first walls. The method also includes additively manufacturing a plurality of second walls substantially parallel and substantially vertical while being manufactured and are spaced apart.

MULTI-MODAL PATIENT-SPECIFIC SURGICAL GUIDES
20220370083 · 2022-11-24 · ·

A surgical device includes a first body component including at least one insert embedded therein and a second body component including a patient-specific surface. The first body component includes a first material and the at least one insert includes a second material. The first body component defines at least one first hole and the second body component defines at least one second hole. The second body component is configured to be coupled to the first body component such that the at least one first hole and the at least one second hole are aligned when the first body component is coupled to the second body component to define at least one continuous fixation hole sized and configured to receive an elongate fixation device at a predetermined location.

Optimized steel material

Steel material whose constituent grains comprise a matrix in which precipitates are incorporated, the precipitates comprising at least one metallic element selected from a metallic element M, a metallic element M′, a metallic element M″ or mixtures thereof; the microstructure of the steel being such that the grains are equiaxed and the average grain size being such that the average of their largest dimension “Dmax” and/or the average of their smallest dimension “Dmin” is comprised between 10 μm and 50 μm. The steel material has optimized, stable and isotropic mechanical properties, in particular so that the steel material can best withstand mechanical and/or thermal stresses.