An apparatus for suspending a sensor element is provided. The apparatus can include a housing including a cavity, an inner surface, and a first end cap integrally formed within a first end of the housing. The housing can include a sensor element therein. The first end cap can include a first plurality of suspension elements integrally formed within the first end cap and arranged to project from a surface of the first end cap toward the cavity. The inner surface of the housing and/or the first plurality of suspension elements can suspend the sensor element within the cavity as the sensor element translates within the cavity. Related systems and methods of manufacture are also described.

An apparatus for suspending a sensor element is provided. The apparatus can include a housing including a cavity, an inner surface, and a first end cap integrally formed within a first end of the housing. The housing can include a sensor element therein. The first end cap can include a first plurality of suspension elements integrally formed within the first end cap and arranged to project from a surface of the first end cap toward the cavity. The inner surface of the housing and/or the first plurality of suspension elements can suspend the sensor element within the cavity as the sensor element translates within the cavity. Related systems and methods of manufacture are also described.

A rotor for a rotary machine in includes a hub centered on a central axis and having a disk portion and a shaft portion, a blade extending outward from the hub, and a variable lattice structure in an interior of the rotor. The variable lattice structure includes a first region of the rotor having a first lattice structure and a second region of the rotor having a second lattice structure. The second lattice structure of the second region is denser than the first lattice structure of the first region. The second region is a deflection region or a stress region of the rotor.

Methods and apparatuses for additive manufacturing are described. A method for additive manufacturing may include exposing a layer of material on a build surface to one or more projections of laser energy including at least one line laser having a substantially linear shape. The intensity of the line laser may be modulated so as to cause fusion of the layer of material according to a desired pattern as the one or more projections of laser energy are scanned across the build surface.

Methods and apparatuses for additive manufacturing are described. A method for additive manufacturing may include exposing a layer of material on a build surface to one or more projections of laser energy including at least one line laser having a substantially linear shape. The intensity of the line laser may be modulated so as to cause fusion of the layer of material according to a desired pattern as the one or more projections of laser energy are scanned across the build surface.

The invention relates to a method for manufacturing an epilame mechanical part (2) comprising a substrate (4) made of a first material, the method comprising at least:

a step (10) of depositing an epilame product (6) consisting of a second material on the substrate (4), said deposition being carried out in the form of a projection onto the substrate (4) of at least one collimated or localised beam (12; 12A, 12B) of material containing the epilame product (6); and

a step (11) of treating the second material to ensure the cohesion of the components on the substrate (4).

An additive manufacturing system and method is provided for fabricating 3D objects (16) from successive layers (14) of material. The additive manufacturing system (10) has an energy projection assembly (20) for inputting energy (22) into a specified area within the layer (18) to consolidate the material; a plurality of image sensors (30, 32, 34), each of the image sensors having a corresponding field of view (35, 40, 42) covering at least part of the layer (18) of material, such that each of the fields of view at least partially overlap with the field of view of at least one other of the image sensors; and an image processor (56) to capture image data from each of the image sensors (30, 32, 34). The image processor (56) controls exposure times for each of the image sensors (30, 32, 34) and combines the image data from the image sensors to provide a single, spatially resolved image of the energy being input throughout the specified area for each layer (14) of material respectively for comparison against threshold data values to locate potential consolidation defects in the specified area.

An additive manufacturing system and method is provided for fabricating 3D objects (16) from successive layers (14) of material. The additive manufacturing system (10) has an energy projection assembly (20) for inputting energy (22) into a specified area within the layer (18) to consolidate the material; a plurality of image sensors (30, 32, 34), each of the image sensors having a corresponding field of view (35, 40, 42) covering at least part of the layer (18) of material, such that each of the fields of view at least partially overlap with the field of view of at least one other of the image sensors; and an image processor (56) to capture image data from each of the image sensors (30, 32, 34). The image processor (56) controls exposure times for each of the image sensors (30, 32, 34) and combines the image data from the image sensors to provide a single, spatially resolved image of the energy being input throughout the specified area for each layer (14) of material respectively for comparison against threshold data values to locate potential consolidation defects in the specified area.

A method includes receiving a representation of a near-net shape including a 3D part and a support volume. The method also includes calculating a measure of inaccessibility of the support volume by at least one subtractive tool assembly. The method also includes calculating a measure of change in a physical quantity of interest with respect to a change in the near-net shape. The method also includes constructing a physics-aware inaccessibility measure based at least partially upon the measure of inaccessibility, the measure of change, or both. The method also includes creating a plan to remove at least a portion of the support volume using the at least one subtractive tool assembly based at least partially upon the physics-aware inaccessibility measure.

A method of forming an article includes producing a base powder including a plurality of base particles. Each base particle includes an external surface and a first material. The method further includes removing one or more oxides from the external surface of each base particle to form a cleaned powder including a plurality of cleaned particles. Each cleaned particle includes a cleaned external surface made of the first material. The method further includes coating the cleaned external surface of each cleaned particle with a second material having a greater oxidation resistance than the first material to form a coated powder including a plurality of coated particles. Each coated particle includes an external layer including the second material that fully covers the cleaned external surface made of the first material. The method further includes forming the article using the coated powder.