The present disclosure relates to an apparatus for additively manufacturing a product in a layer-by-layer sequence, wherein the product is formed using powder particles deposited on an interface layer of a substrate. A laser generates first and second beam components. The second beam component has a higher power level and a shorter duration than the first beam component. A mask creates a 2D optical pattern in which only select portions of the second beam components can irradiate the powder particles. The first beam component heats the powder particles close to a melting point, where the particles experience surface tension forces relative to the interface layer. While the particles are heated, the second beam component further heats the particles and also melts the interface layer before the surface tension forces can act on and distort the particles, enabling the particles and the interface layer are able to bond together.

An induction heating system for heating a component, the induction heating system having an alternating voltage supply device, a capacitor, a displacement unit, and an induction coil. The alternating voltage supply device supplies alternating voltage to a series resonant circuit which is formed by the capacitor and the induction coil. The displacement unit allows the induction coil to be displaced laterally in at least one direction relative to the component. The capacitor is situated between the displacement unit and the induction coil. A device for the additive manufacturing of a component uses such an induction heating system.

An induction heating system for heating a component, the induction heating system having an alternating voltage supply device, a capacitor, a displacement unit, and an induction coil. The alternating voltage supply device supplies alternating voltage to a series resonant circuit which is formed by the capacitor and the induction coil. The displacement unit allows the induction coil to be displaced laterally in at least one direction relative to the component. The capacitor is situated between the displacement unit and the induction coil. A device for the additive manufacturing of a component uses such an induction heating system.

Build receptacles for additive manufacturing apparatuses are disclosed. The build receptacle may comprise a housing comprising a sidewall at least partially enclosing a build chamber. A build platform may be positioned within the build chamber. A position of the build platform may be slidably adjustable within the build chamber in a vertical direction from a lower position to one of a plurality of upper positions and from the one of the plurality of upper positions to the lower position. The build receptacle may further comprise a plurality of heating elements disposed around the build chamber.

Additive manufacturing apparatuses are disclosed. In one embodiment, an additive manufacturing apparatus may comprise a support chassis including a print bay, a build bay, and a material supply bay. Each bay may comprise an upper compartment and a lower compartment. A working surface may separate each of the print bay, the build bay, and the material supply bay into the upper compartment and the lower compartment, wherein: the build bay may be disposed between the print bay and the material supply bay. The lower compartment of the build bay comprises bulkheads sealing the lower compartment of the build bay from the lower compartment of the print bay and the lower compartment of the material supply bay.

An actuator assembly for distributing build material and depositing binder material in an additive manufacturing apparatus may comprise an upper support and a lower support spaced vertically spaced from one another. A recoat head actuator may be coupled to a recoat head and one of the upper support and the lower support. The recoat head actuator may include a recoat motion axis. The recoat head actuator effects bi-directional movement of the recoat head on the recoat motion axis. A print head actuator may be coupled to a print head and the other of the upper support and the lower support. The print head actuator may include a print motion axis. The print head actuator effects bi-directional movement of the print head on the print motion axis. The recoat motion axis and the print motion axis are parallel to one another and spaced apart from one another in the vertical direction.

Methods for manufacturing combustor panels of gas turbine engines and combustor panels are described. The methods include defining a particle deposit near-steady state for at least a portion of a combustor panel, the particle deposit near-steady state representative of a build-up of particles on the at least a portion of the combustor panel during use, generating a template based on the defined particle deposit near-steady state, wherein the template includes one or more augmentation elements based on the representative of build-up of particles, and forming a combustor panel based on the template, wherein the formed combustor panel includes one or more augmentation elements defined in the template.

Methods for manufacturing combustor panels of gas turbine engines and combustor panels are described. The methods include defining a particle deposit near-steady state for at least a portion of a combustor panel, the particle deposit near-steady state representative of a build-up of particles on the at least a portion of the combustor panel during use, generating a template based on the defined particle deposit near-steady state, wherein the template includes one or more augmentation elements based on the representative of build-up of particles, and forming a combustor panel based on the template, wherein the formed combustor panel includes one or more augmentation elements defined in the template.

According to examples, an apparatus may include a build platform and a chamber. The chamber may support a layer forming station including a spreading component to spread a layer of build material particles onto the build platform and an agent delivery component to apply fusing agent onto selected locations on the spread layer of build material particles and a heating station including a heating component to apply energy onto the spread layer of build material particles and the applied fusing agent, in which the heating station is separated from the layer forming station. The apparatus may also include an actuator to move the chamber with respect to the build platform or vice versa while maintaining the separation between the layer forming station and the heating station.

A method for manufacturing a connecting part includes a first portion having a threaded end that is able to be screwed to the end of a first tubular component for connecting the connecting part to said first tubular component, the method comprising a step of producing, by an additive manufacturing method, a second portion of the connecting part juxtaposed with the first portion having a threaded end. Moreover, the first portion having a threaded end is obtained by reworking the first portion on a separate tubular component of the connecting part in order to be joined to the connecting part.