A method of manufacturing using an additive manufacturing process includes providing a deposition system, the deposition system configured to provide a plurality of cells to form a blank of a part, depositing a first layer of the blank, the first layer comprising a first deposited cell, a second deposited cell spaced apart from the first deposited cell, and a third deposited cell spaced apart from the first deposited cell and the second deposited cell, and depositing a second layer of the part on the first layer, the second layer comprising a fourth deposited cell, a fifth deposited cell spaced apart from the fourth deposited cell, and a sixth deposited cell spaced apart from the fourth deposited cell and the fifth deposited cell. Each of the first layer and the second layer are formed using non-continuous deposition to form the blank.

A method for dynamically controlling layer thickness during an additive manufacturing process of building a block including an object with layers of powder material, detecting a height of the block after each layer is compacted, determining a delta between the detected height and a height in a computer model defining slices of the block and compensating for the determined delta in subsequent cycles. A cycle in the additive manufacturing process includes selectively printing a layer pattern, spreading a powder layer over the layer pattern with a spreader and compacting the powder layer with the layer pattern.

A system (1) for producing three-dimensional objects (2) by way of the solidification above one another of layers of a building material which can be solidified by means of radiation at the points which correspond to the respective cross section of the object, wherein the system (1) comprises at least one process station (4) which is arranged in a first housing (3) for carrying out the layer-by-layer generative building process in a building container (5), and a handling station (7) in at least one second housing (6) for unpacking produced objects (2) from the building container (5) which can be moved between the at least one process station (4) and the at least one handling station (7), wherein the at least one process station (4) and the at least one handling station (7) are arranged in separate housing units (3, 6).

A system (1) for producing three-dimensional objects (2) by way of the solidification above one another of layers of a building material which can be solidified by means of radiation at the points which correspond to the respective cross section of the object, wherein the system (1) comprises at least one process station (4) which is arranged in a first housing (3) for carrying out the layer-by-layer generative building process in a building container (5), and a handling station (7) in at least one second housing (6) for unpacking produced objects (2) from the building container (5) which can be moved between the at least one process station (4) and the at least one handling station (7), wherein the at least one process station (4) and the at least one handling station (7) are arranged in separate housing units (3, 6).

A three-dimensional printing kit can include a binding agent including a binder in a liquid vehicle and a particulate build material including from about 80 wt % to 100 wt % stainless steel particles having a D50 particle size from about 5 μm to about 125 μm. From about 75 wt % to 100 wt % of the stainless steel particles can be austenitic stainless steel particles including from about 10 wt % to about 12.3 wt % nickel, from about 10 wt % to about 20 wt % chromium, from about 1.5 wt % to about 4 wt % molybdenum, and up to about 0.08 wt % carbon. The austenitic stainless steel particles can have an equivalent nickel content from about 10 wt % to about 15.5 wt %.

A three-dimensional printing kit can include a binding agent including a binder in a liquid vehicle and a particulate build material including from about 80 wt % to 100 wt % stainless steel particles having a D50 particle size from about 5 μm to about 125 μm. From about 75 wt % to 100 wt % of the stainless steel particles can be austenitic stainless steel particles including from about 10 wt % to about 12.3 wt % nickel, from about 10 wt % to about 20 wt % chromium, from about 1.5 wt % to about 4 wt % molybdenum, and up to about 0.08 wt % carbon. The austenitic stainless steel particles can have an equivalent nickel content from about 10 wt % to about 15.5 wt %.

A method for ascertaining the concentration of at least one material in a powder mixture used as starting material for the production of a component in an additive production method, comprising: providing the powder mixture having at least two different materials; guiding a high-energy beam generated by a radiation source over the surface of the powder mixture; detecting by a detection unit at least one brightness value of at least one subregion of the surface irradiated by the high-energy beam during the irradiation; ascertaining by an analysis unit the concentration of at least one material in the powder mixture depending on the detected at least one brightness value and at least one predetermined reference brightness value for a concentration and/or a concentration range of the material.

A method for ascertaining the concentration of at least one material in a powder mixture used as starting material for the production of a component in an additive production method, comprising: providing the powder mixture having at least two different materials; guiding a high-energy beam generated by a radiation source over the surface of the powder mixture; detecting by a detection unit at least one brightness value of at least one subregion of the surface irradiated by the high-energy beam during the irradiation; ascertaining by an analysis unit the concentration of at least one material in the powder mixture depending on the detected at least one brightness value and at least one predetermined reference brightness value for a concentration and/or a concentration range of the material.

The invention relates to a layer building process for the additive manufacture of at least one wall region of a component including applying at least one powder layer of a material to at least one building-up and joining zone of at least one movable building platform, carrying out a first solidifying step, in which the material is irradiated selectively with at least one energy beam, wherein irradiation parameters of the at least one energy beam are set so a molten bath is produced and a defect-affected wall region of the wall is produced, without applying a further powder layer, carrying out a second solidifying step, in which the defect-affected wall region produced in the first solidifying step is irradiated selectively with the at least one energy beam, lowering the building platform layer by layer by a predefined layer thickness, and repeating the steps above one or more times

The invention relates to a layer building process for the additive manufacture of at least one wall region of a component including applying at least one powder layer of a material to at least one building-up and joining zone of at least one movable building platform, carrying out a first solidifying step, in which the material is irradiated selectively with at least one energy beam, wherein irradiation parameters of the at least one energy beam are set so a molten bath is produced and a defect-affected wall region of the wall is produced, without applying a further powder layer, carrying out a second solidifying step, in which the defect-affected wall region produced in the first solidifying step is irradiated selectively with the at least one energy beam, lowering the building platform layer by layer by a predefined layer thickness, and repeating the steps above one or more times