A cutting insert may include a base and a cutting part. The cutting part may include an upper surface, a first cutting edge and a second cutting edge. The first cutting edge may be located on a first ridgeline. The second cutting edge may be located on a second ridgeline. The upper surface may include a first inclined surface, protrusions and a first upheaved part. The first inclined surface may be located along the first ridgeline. The protrusions may be located side by side in a direction along the first ridgeline on the first inclined surface. The first upheaved part may be located at a side further away from the first ridgeline than the pair of protrusions. The second cutting edge may be inclined downward. An upper end of the first upheaved part may be located above the second cutting edge.

A method for manufacturing a roll mold by cutting a roll, includes generating a control waveform based on a signal corresponding to a rotary position of the roll, and making a plurality of cuts on a surface of the roll by, while the roll is rotated, reciprocating a cutting blade in a radial direction of the roll in accordance with the control waveform. Making the plurality of cuts includes at each of a plurality of predetermined locations, making a predetermined number of cuts of predetermined depth based on the control waveform. Generating the control waveform includes generating a control waveform dictating that, when multiple cuts are made at a predetermined location, each subsequent cut will have a smaller depth than a preceding cut.

A method for manufacturing a roll mold by cutting a roll, includes generating a control waveform based on a signal corresponding to a rotary position of the roll, and making a plurality of cuts on a surface of the roll by, while the roll is rotated, reciprocating a cutting blade in a radial direction of the roll in accordance with the control waveform. Making the plurality of cuts includes at each of a plurality of predetermined locations, making a predetermined number of cuts of predetermined depth based on the control waveform. Generating the control waveform includes generating a control waveform dictating that, when multiple cuts are made at a predetermined location, each subsequent cut will have a smaller depth than a preceding cut.

A powder production method includes providing an elongated workpiece and repeatedly contacting an outer surface of the elongated workpiece with a reciprocating cutter according to a predetermined at least one frequency to produce a powder. The powder includes a plurality of particles, wherein at least 95% of the produced particles have a diameter or maximum dimension ranging from about 10 μm to about 200 μm. A system for producing powders having a plurality of particles including a cutter and at least one controller is also provided herein.

A tool system includes a machine-proximal shank configured to be introduced into a driven tool receptacle and containing a device for transferring a rotating movement to be picked up from the driven tool receptacle. A tool-proximal shank is configured as a tool holder or to have a tool holder releasably connected thereto. A gear mechanism disposed between the machine-proximal shank and the tool-proximal shank is configured to transfer a rotating movement transmitted by the device in a reduced manner to the tool-proximal shank. At least one insert seat configured on the tool holder for receiving an interchangeable cutting insert is provided on an end face of the tool holder extending transversely to a longitudinal axis of the tool holder. A method for machining a workpiece is also provided.

A tool system includes a machine-proximal shank configured to be introduced into a driven tool receptacle and containing a device for transferring a rotating movement to be picked up from the driven tool receptacle. A tool-proximal shank is configured as a tool holder or to have a tool holder releasably connected thereto. A gear mechanism disposed between the machine-proximal shank and the tool-proximal shank is configured to transfer a rotating movement transmitted by the device in a reduced manner to the tool-proximal shank. At least one insert seat configured on the tool holder for receiving an interchangeable cutting insert is provided on an end face of the tool holder extending transversely to a longitudinal axis of the tool holder. A method for machining a workpiece is also provided.

A cutting insert adaptor for an insert pocket can include one or more pairs of opposing insert abutment surfaces and pocket abutment surfaces which converge at an acute angle. The one or more insert abutment surfaces are all rotated in the same direction, relative to their paired pocket abutment surface which in turn rotates a cutting insert abutting the cutting insert adaptor relative to an orientation the cutting insert would have if it only abutted the insert pocket instead of the cutting insert adaptor.

A method for manufacturing a roll mold by cutting a roll, includes generating a control waveform based on a signal corresponding to a rotary position of the roll, and making a plurality of cuts on a surface of the roll by, while the roll is rotated, reciprocating a cutting blade in a radial direction of the roll in accordance with the control waveform. Making the plurality of cuts includes at each of a plurality of predetermined locations, making a predetermined number of cuts of predetermined depth based on the control waveform. Generating the control waveform includes generating a control waveform dictating that the predetermined locations, the predetermined depths, or both are randomly selected. Generating the control waveform includes generating a control waveform dictating that, when multiple cuts are made at a predetermined location, each subsequent cut will have a smaller depth than a preceding cut.

A tool drive unit for a turning device for machining workpieces has a tool holder driven in a displaceable manner along an infeed direction by a first linear motor and driven in a pendular/displaceable manner in a direction transverse to the infeed direction by a second linear motor. Both linear motors have a moving coil/piezo element. The turning device has a main infeed drive, which produces a primary infeed movement of a turning tool in an infeed direction, and has a main transverse drive which produces a primary transverse movement in a transverse direction transversely to the infeed direction. The turning device has a secondary transverse drive whose movements are oriented in the same direction as the main transverse drive, wherein the turning tool and the axis of rotation can be moved towards one another and away from one another by the superimposition of primary and secondary transverse movements.

A tool drive unit for a turning device for machining workpieces has a tool holder driven in a displaceable manner along an infeed direction by a first linear motor and driven in a pendular/displaceable manner in a direction transverse to the infeed direction by a second linear motor. Both linear motors have a moving coil/piezo element. The turning device has a main infeed drive, which produces a primary infeed movement of a turning tool in an infeed direction, and has a main transverse drive which produces a primary transverse movement in a transverse direction transversely to the infeed direction. The turning device has a secondary transverse drive whose movements are oriented in the same direction as the main transverse drive, wherein the turning tool and the axis of rotation can be moved towards one another and away from one another by the superimposition of primary and secondary transverse movements.