An indicator connection adapter device includes a body having a first face, a second face, and a peripheral wall. A primary hole and an offset hole each extend through the body perpendicular to the first face and the second face. The primary hole is centrally positioned on the body. The offset hole is diametrically smaller than the primary hole. The offset hole abuts the primary hole. A set screw is extendable through a set screw aperture for selectively securing an extension of an indicator in the primary hole or a connector of an indicator in the offset hole. Flanges are coupled to and extend outwardly from the second face. The flanges are radially arranged around the primary hole for engaging the body to a collet of a computer numerical control machine.

A clamp for a tool holder is disclosed. The clamping tool holder includes a body having an insert-receiving pocket and a threaded clamp-receiving bore with a coolant opening for receiving pressurized coolant from a coolant source. A clamp includes a threaded aperture extending from a top surface to a bottom surface and coolant passages in fluid communication with a coolant header. A clamp screw is threaded into the threaded aperture of the clamp. The clamp screw includes a plurality of coolant passages in fluid communication with the coolant opening of the body, and at least one coolant channel in fluid communication with the coolant passage. Coolant from the coolant source enters the coolant opening of the body, travels into the clamp screw, travels into each coolant passage of the clamp, and then exits the clamp in a direction toward a cutting insert-workpiece interface.

A cutting tool 1 includes a cutting edge 2, a rake face 4 and a flank 5 and is used for cutting a surface of a cylindrical or columnar work W by a skiving process. The cutting tool 1 is configured to satisfy a relational expression:
tan.sup.1(cos /cos()tan.sup.1(cos.sup.1(r/r))<90
where denotes a rake angle, denotes an inclination angle of the cutting edge 2 with respect to the rotation axis A, denotes an angle between a feed direction of the cutting tool 1 and a direction orthogonal to a rotation axis A in a plane view of the cutting tool 1 and the work W, r denotes a radius of an outer circumferential surface of the work W before processing, and r denotes the radius of the outer circumferential surface of the work W after processing.

A cutting tool 1 includes a cutting edge 2, a rake face 4 and a flank 5 and is used for cutting a surface of a cylindrical or columnar work W by a skiving process. The cutting tool 1 is configured to satisfy a relational expression:
tan.sup.1(cos /cos()tan.sup.1(cos.sup.1(r/r))<90
where denotes a rake angle, denotes an inclination angle of the cutting edge 2 with respect to the rotation axis A, denotes an angle between a feed direction of the cutting tool 1 and a direction orthogonal to a rotation axis A in a plane view of the cutting tool 1 and the work W, r denotes a radius of an outer circumferential surface of the work W before processing, and r denotes the radius of the outer circumferential surface of the work W after processing.

A cutting insert includes a tool carrier having a body with a pocket, and a cutting tip affixed to the pocket by brazing. The pocket is defined by a vertical back wall and a horizontal support surface. A notch is formed at the intersection between the vertical back wall and the horizontal support surface. The notch has a non-planar first portion proximate the vertical back wall and formed with a radius, R1, and a planar second portion extending between the first portion and the horizontal support surface and formed at an inclination angle with respect to a plane parallel to the horizontal support surface of the pocket. The design of the notch significantly reduces thermal stress and eliminates the formation of cracks in the pocket of the tool carrier when using an injection molding process to form the tool carrier.

A tool having a toolholder and a cutting insert disposed in the pocket of the toolholder. The cutting insert includes a hole having a cutting insert clamping surface that is contacted by the clamp clamping surface. The clamp clamping surface and the cutting insert clamping surface are formed, such that as a clamp bottom surface is moved toward a bottom surface of the pocket, when a post is in a post hole and a fastener is in a clamp hole and a toolholder hole, the cutting insert is urged against the bottom surface and a rear wall. A tool holder is also disclosed.

A method for designing a cutting edge of a cutting element configured for removing material from a workpiece to leave therein a desired end profile (B22,B24,B26). The method comprises the steps of modeling a desired end profile (B22,B24,B26) of the workpiece, the profile having a longitudinal axis and being defined by a bottom surface (B12), a side surface (B16) and an adjustment surface (B14) extending therebetween; defining a lead profile plane (RP.sub.L) and an trail profile plane (RP.sub.T) spaced therefrom, each of the planes being oriented perpendicular to the longitudinal axis; determining a profile contour defined by the intersection line between the end profile (B22,B24,B26) and the lead profile plane (RP.sub.L). The contour profile includes a bottom contour, an adjoining contour and a side contour defined as the intersection lines between the lead profile plane (RP.sub.L) and the bottom surface (B12), the adjustment surface (B14) and the side surface (B16) respectively; designing a rake surface and a relief surface, the intersection line between which defines a cutting edge lying in the adjoining surface (B14) and spanning between the lead profile plane (RP.sub.L) and the trail profile plane (RP.sub.T). The cutting edge is designed such that in any reference plane (RP; FIG. 6A) oriented perpendicularly to the cutting edge, the intersection between each of the rake surface and the relief surface with the reference plane (RP) defines a respective rake line (RK; FIG. 7) and relief line (RF; FIG. 7), the angle (.sub.B) between the lines RK,RF) being equal to or smaller than a similar angle (.sub.B) taken along each of a plurality of similar reference planes (RP) disposed between the reference plane (RP.sub.n) and the lead profile plane (RP.sub.L).

In an embodiment, a cutting insert includes an upper surface, a front end surface, and a front cutting edge. The upper surface includes a first protrusion and a second protrusion, and a first surface, a second surface, and a third surface, each of which is located between the first protrusion and the second protrusion. The first surface is inclined downward at a first inclination angle. The second surface is inclined upward at a second inclination angle. The third surface is inclined upward at a third inclination angle. The second surface is located lower than an upper end of each of the first protrusion and the second protrusion. The third surface extends further upward than the upper end of each of the first protrusion and the second protrusion. The third inclination angle is smaller than the second inclination angle.

A tool for machining a workpiece. The tool comprises a cutting insert with a shank, which extends along a cutting insert longitudinal axis, and with at least one cutting edge, wherein at least a part of the cutting insert is made of a first material. The tool further comprises a tool holder which extends along a holder longitudinal axis and comprises on an end-face end a cutting insert receptacle for receiving the cutting insert shank, wherein the cutting insert receptacle is designed as a cup-shaped recess in the tool holder. The tool further comprises an attachment element which is fixedly connected to the cutting insert and extends in a circumferential direction around the cutting insert shank, wherein at least a part of the attachment element is made of a second material which differs from the first material. Still further, the tool comprises a fastening element for fastening the cutting insert on the tool holder, wherein, in a mounted state of the tool, the fastening element contacts the attachment element in order to fasten the cutting insert on the tool holder.

A clamp for a tool holder is disclosed. The clamping tool holder includes a body having an insert-receiving pocket and a threaded clamp-receiving bore with a coolant opening for receiving pressurized coolant from a coolant source. A clamp includes a threaded aperture extending from a top surface to a bottom surface and coolant passages in fluid communication with a coolant header. A clamp screw is threaded into the threaded aperture of the clamp. The clamp screw includes a plurality of coolant passages in fluid communication with the coolant opening of the body, and at least one coolant channel in fluid communication with the coolant passage. Coolant from the coolant source enters the coolant opening of the body, travels into the clamp screw, travels into each coolant passage of the clamp, and then exits the clamp in a direction toward a cutting insert-workpiece interface.