The present invention relates to an anterior spindle device for use on a machine tool, comprising a clamping interface 12 for clamping the anterior spindle device on a work spindle of the machine tool, an anterior spindle unit 14 with a spindle 14a for driving a drilling tool clamped on the spindle 14a, a drive 15 for exerting a force on the anterior spindle unit 14, and an electromagnetic actuator 16 for exerting a counterbalancing force opposite to the force of the drive 15 on the anterior spindle unit 14.

The present invention relates to an anterior spindle device for use on a machine tool, comprising a clamping interface 12 for clamping the anterior spindle device on a work spindle of the machine tool, an anterior spindle unit 14 with a spindle 14a for driving a drilling tool clamped on the spindle 14a, a drive 15 for exerting a force on the anterior spindle unit 14, and an electromagnetic actuator 16 for exerting a counterbalancing force opposite to the force of the drive 15 on the anterior spindle unit 14.

A machining device including a casing, a transmission shaft (3) and a drive mechanism (1) including a first gearing member (13) that is able to rotate the shaft about its axis (A), a second gearing member (17) that is in a helicoidal connection with the shaft in order to drive the shaft translationally along its axis in a feed movement, depending on the relative rotational speed of the first and second gearing members, and means for generating axial oscillations. The second gearing member (17) is able to move translationally along the axis (A) with respect to the casing, the means for generating axial oscillations including an electromechanical actuator (20) mounted at a fixed location, connected to the casing, and able to be coupled axially to the second gearing member (17) in order to make it oscillate translationally, so as to superimpose an axial oscillation component on said feed movement.

A machining device including a casing, a transmission shaft (3) and a drive mechanism (1) including a first gearing member (13) that is able to rotate the shaft about its axis (A), a second gearing member (17) that is in a helicoidal connection with the shaft in order to drive the shaft translationally along its axis in a feed movement, depending on the relative rotational speed of the first and second gearing members, and means for generating axial oscillations. The second gearing member (17) is able to move translationally along the axis (A) with respect to the casing, the means for generating axial oscillations including an electromechanical actuator (20) mounted at a fixed location, connected to the casing, and able to be coupled axially to the second gearing member (17) in order to make it oscillate translationally, so as to superimpose an axial oscillation component on said feed movement.

An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool; a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system; and a connector in electrical communication with the ultrasonic transducer, wherein the connector is operative to supply electrical energy to the ultrasonic transducer, and wherein the connector is adapted to rotate at a predetermined rate of speed.

An ultrasonic machining module that includes an ultrasonic transducer, wherein the ultrasonic transducer is adapted to receive a machining tool; a vibration-isolating housing adapted to be both compatible with a machining system and to receive the ultrasonic transducer therein, wherein the housing further includes at least one modification for isolating all vibrations generated by the ultrasonic transducer when the device is in operation except axial vibrations transmitted to the machining tool, thereby preventing unwanted vibrations from traveling backward or upward into the machining system; and a connector in electrical communication with the ultrasonic transducer, wherein the connector is operative to supply electrical energy to the ultrasonic transducer, and wherein the connector is adapted to rotate at a predetermined rate of speed.

An electricity supply tool holder for a machining center is provided, and has: a holder body, a stationary coil portion, a rotating coil portion, a lateral fixing portion, and an electrical machinery. The stationary coil portion is provided with a primary coil therein; the rotating coil portion is correspondingly provided with a secondary coil therein; and the lateral fixing portion is fixed on a side of the stationary coil portion used for removably combining with a machining center. When the tool holder is rotated, an external electric power/signal can be transmitted through the lateral fixing portion to the primary coil, then inducing the secondary coil, then the electric power/signal is transmitted to the electrical machinery. Additionally, the lateral fixing portion can be switched into a locked position to temporarily limit rotation, so that it can be used in a machining center of an Automatic Tool Changing (ATC) system.

An electricity supply tool holder for a machining center is provided, and has: a holder body, a stationary coil portion, a rotating coil portion, a lateral fixing portion, and an electrical machinery. The stationary coil portion is provided with a primary coil therein; the rotating coil portion is correspondingly provided with a secondary coil therein; and the lateral fixing portion is fixed on a side of the stationary coil portion used for removably combining with a machining center. When the tool holder is rotated, an external electric power/signal can be transmitted through the lateral fixing portion to the primary coil, then inducing the secondary coil, then the electric power/signal is transmitted to the electrical machinery. Additionally, the lateral fixing portion can be switched into a locked position to temporarily limit rotation, so that it can be used in a machining center of an Automatic Tool Changing (ATC) system.

A method of manufacturing a patterned conductor is provided, comprising: providing a substrate, comprising: a base material with an electrically conductive layer disposed thereon; providing an electrically conductive layer etchant; providing a spinning material, comprising: a carrier; and, a photosensitive masking material; providing a developer; forming a plurality of masking fibers and depositing them onto the electrically conductive layer to form a plurality of deposited fibers; patterning the plurality of deposited fibers to provide a treated fiber portion and an untreated fiber portion; developing the plurality of deposited fibers, wherein either the treated fiber portion or the untreated fiber portion is removed, leaving a patterned fiber array; contacting the electrically conductive layer to the electrically conductive layer etchant, wherein the electrically conductive layer that is uncovered by the patterned fiber array is removed, leaving a patterned conductive network on the substrate.

A closed-loop machining system that includes a rotating spindle assembly having a body, a tool holder connected to the body, an ultrasonic machining module connected to the tool holder, and a power supply for powering the module; a processor for controlling the operation of the closed-loop machining system; a safety and compatibility bridge linking the ultrasonic machining module to the processor, wherein the safety and compatibility bridge further includes an electrical connection between the ultrasonic machining module and the processor; and at least one microprocessor located in or associated with the ultrasonic machining module for enabling and processing communication between the ultrasonic machining module and the processor.